• Title/Summary/Keyword: galvanized steel

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Effect of Phosphate-based Inhibitors on Pipe Corrosion of Drinking Water Supply (상수도 배급수관망의 부식방지를 위한 인산염계 방청제 적용에 관한 연구)

  • 이윤진;남상호
    • Journal of Environmental Health Sciences
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    • v.29 no.3
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    • pp.65-71
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    • 2003
  • The injection concentration of corrosion inhibitor increases under the pH 7, temperature of 2$0^{\circ}C$, and alkalinity of 35 mg/l (as CaCO$_3$), the corrosion rate gradually decreased. When the corrosion inhibitor of 10 mg/l is injected, the corrosion rate for carbon steel pipe, galvanized steel pipe, and copper pipe reduces for 37, 66 and 61 % respectively that it is more efficient on galvanized steel pipe and copper pipe. As a result of examination of corrosion rate at pH 6, 7, and 8 when injecting 10 mg/l of corrosion inhibitor under the conditions of 2$0^{\circ}C$ in water temperature and 35 mg/l (as CaCO$_3$) in alkalinity, the efficiency of the corrosion inhibitor increases as the pH increases. For carbon steel pipe, it does not show much a difference with the change of the pH condition, but galvanized steel pipe and copper pipe clearly show the corrosion rate depending on the change of the pH condition. The efficiency of corrosion inhibitor is low as the concentration of residual chlorine is high, but it does not show a great influence at 0.4 mg/l or less. For each pipe type, in the case of carbon steel pipe, the range of increase of corrosion speed following the residual chloride is higher than the other pipe types. In the meantime, the effect following the residual chlorine in copper pipe is low.

The Development of Corrosion Standard System of Water and Wastewater in Soil Environment (상·하수도 배관재의 토양환경에서의 부식표준시스템 개발)

  • Park, Kyeong-Dong;Shin, Yeong-Jin;Lee, Ju-Yeong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.7-12
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    • 2006
  • Galvanized steel pipe, copper pipe and stainless steel pipe, which is being used in waterworks piping materials. In case of galvanized steel pipe, the precipitation of a product is being generated due to the pollution of the tap water, a white water phenomenon, and various corrosion reaction because a zinc ion is melted by tap water. And in case of a cupper pipe, many problems which is harm in sanitation appeared because of a inflow of harmfulness substance by a frequent accident of a water leakage. So, to prevent these problems, it is substituted for stainless steel pipe. However, those problems is still occurring because of badness of welding, a problem of a water leakage in connection part, and a increment of construction expenses. Therefore, this research has examined the laying period according to each piping thickness and a corrosion shape according to each laying depth after laying in various soils(sandy loam, loamy, clay loam, clay) using galvanized steel pipe, copper pipe, and stainless steel pipe. That is, we has studied the data which is necessary for a rational method of preserving the quality of water by examining the corrosion properties of piping materials in the soil environment which waterworks piping materials is being used.

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Corrosion Resistance of Galvanized Steel by Treating Modified Si Organic/Inorganic Hybrid Coating Solution (Si 변성 유/무기 하이브리드 코팅액에 의한 아연도금강판의 내식특성)

  • Seo, Hyun-Soo;Moon, Hee-Joon;Kim, Jung-Ryang;Kim, Jong-Soon;Ahn, Seok-Hwan;Moon, Chang-Kwon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.25 no.1
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    • pp.32-38
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    • 2011
  • Galvanized steel has gone through a chemical process to keep it from corroding. The steel gets coated in layers of zinc because rust will not attack this protective metal. For countless outdoor, marine, or industrial applications, galvanized steel is an essential fabrication component. The reduction of the corrosion rate of zinc is an important topic. In the past, a very popular way to reduce the corrosion rate of zinc was to use chemical conversion layers based on $Cr^{+6}$. However, a significant problem that has arisen is that the use of chromium salts is now restricted because of environmental protection legislation. Therefore, it is very important to develop new zinc surface treatments that are environmentally friendly to improve the corrosion resistance of zinc and adhesion with a final organic protective layer. In this study, a Urethane solution (only Urethane 20 wt.%; S-700) and an organic/inorganic solution with Si (Si polysilicate 10 wt.% + Urethane 10 wt.%; LRO-317) are used. Based on the salt spray test of 72 h, S-700 and LRO-317 had a superior effect for the corrosion resistance on EGI and HDGI, respectively.

A Study on Clinching Characteristics for A6451 Aluminum and Galvanized Steels and the Application of Clinching Technology to Automotive Parts (A6451 알루미늄 및 용융아연도금강판의 클린칭 접합특성 및 접합기술의 차체 부품 적용 연구)

  • Kwon, Eui-Pyo;Park, Hyun-kyung
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.886-893
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    • 2018
  • In this study, clinching characteristics of aluminum and galvanized steels were investigated for the application of clinching as a joining technique to aluminum wheelhouse assembly. A6451 aluminium alloy and galvanized steel sheets were joined by hybrid joining(clinching + adhesive bonding). Tensile-shear load and fracture mode of hybrid joints were investigated. Maximum tensile-shear load of hybrid joints was about six times higher than that of clinched joints without adhesive. Energy absorption values of hybrid joints were higher than those of clinched joints without adhesive as well as resistance spot welded steel joints. Developed aluminum wheelhouse assembly showed higher static stiffness than the existing steel parts. Aluminum wheelhouse inner panel unit was 44% lighter than the steel unit, and the final assembled aluminum wheelhouse was 14.6% lighter than the existing steel parts.

Characteristics of Bond Strength in Concrete Beams Reinforced with Galvanized Rebar (용융아연도금 철근콘크리트 보의 부착강도 특성)

  • Shin, Jae-Hyuk;Kim, Kyoung-Chul;Yang, In-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.4
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    • pp.136-143
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    • 2015
  • Galvanizing is one of the method used to solve the problem of corrosion of reinforcement in concrete structures. There few research reported in the literature regarding the effect of galvanized coating on the behavior of lap splices in concrete beams. The objective of this study was to determine whether galvanized rebar adversely affects lap splice behavior and bond strength. Concrete beams reinforced with black or galvanized rebar were tested in flexure. The test variables included the presence of galvanized rebar steel diameter, and lengths of lap splices. The study concentrated on comparing crack, failure pattern, and bond strength. The ultimate behavior of beams reinforced with galvanized rebar was not significantly different from that of black steel reinforced beams. Therefore, the test results indicated that the use of galvanizing-coated rebar had no adverse effect on behavior in lap splices of rebar compared to the use of black rebar.

Effect of Colloidal Silica on the Solidification of Galvanized Coatings (용융아연 도금층의 응고에 미치는 콜로이달 실리카의 영향)

  • 김상헌;정원섭;김형인
    • Journal of the Korean institute of surface engineering
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    • v.33 no.5
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    • pp.381-386
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    • 2000
  • It was found that colloidal silica sprayed to the galvanized steel sheet apparently made the molten zinc layer solidified to be the randomly oriented fine grains. Its spraying effect was also little affected by steel temperature that had been considered as one of the major operating factors in this process. From the results of surface analysis, it is considered that aluminum dissolved in coating layer reduces silica to silicon by the oxidation-reduction reaction, and that the reduced silicon acts as a more effective nucleus in solidification reaction than phosphate salt, siica and alumina.

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The Characteristics of Galvanized Steel Coated with Organic-Inorganic Resin

  • Kim, Jong-Gi;Park, Sang-Jin;Goo, Bong-Joo;Lee, Bo-Ryong;Yoo, Jeong-Mo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.281-281
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    • 2012
  • We could confirm the results such as excellent anti-corrosion compared to chromate, conductivity, chemical resistance and detergent resistance as the result of analysis of various characteristics of the galvanized steel coated with organic-inorganic developed in this research.

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The Influence of Chlorine Application on Corrosion and Bacterial Growth in Home Plumbing Systems (급수관내 염소 주입이 미생물의 증식과 부식에 미치는 영향)

  • Kim, Tae-Hyun;Lee, Yoon-Jin;Lim, Seung-Joo
    • Journal of Environmental Health Sciences
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    • v.32 no.5 s.92
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    • pp.431-439
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    • 2006
  • This research was conducted using a model home plumbing system composed of copper, stainless steel, galvanized iron, carbon steel, and PVC (polyvinyl chloride) pipe. The number of bacteria present in stainless steel pipe and PVC was higher than other pipes. High turbidity and zinc release were found in galvanized iron pipe material and detected during the first 6 months. Conversely, there was a decrease in turbidity and zinc release after 6 months resulting in levels similar to other pipes. Copper concentration decreased as operation times increased. In this experiment, the number of bacteria detected in biofilm for a copper pipe continued to increase. Pipe material influenced bacterial numbers in biofilm and water. This showed that elevated chlorine could not control bacterial growth in biofilm for galvanized iron and stainless steel systems. It also suggested that the dosing of chlorine might not be available for all kinds of pipes. Therefore, another complementary method should be introduced to manage biofilm effectively in water distribution systems.

Determination of Deformation Behavior of Coating Layer on Electronic galvanized Sheet Steel using Nano-indentation and FEM (나노 인덴테이션 실험과 유한요소해석을 이용한 전기아연도금강판의 코팅층 체적 거동 결정)

  • Ko, Young-Ho;Lee, Jung-Min;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.186-194
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    • 2005
  • This study was designed to investigate the mechanical properties of the coating layer on electronic galvanized sheet steel as a part of the ongoing research on the coated steel. Those properties were determined using nano-indentation, the finite element method, and artificial neural networks. First and foremost, the load-displacement curve (the loading-unloading curve) of coatings was derived from a nano-indentation test by CSM (continuous stiffness measurement) and was used to measure the elastic modulus and hardness of the coating layer. The properties derived were applied in FE simulations of a nano-indentation test, and the analytical results were compared with the experimental result. A numerical model for FE simulations was established for the coating layer and the substrate separately. Finally, to determine the mechanical properties of the coating, such as the stress-strain curve, functional equations of loading and unloading curves were introduced and computed using the neural networks method. The results show errors within $5\%$ in comparison with the load-displacement measured by a nano-indentation test.

A Study on the Standard Durable Years of Pipe Framed Greenhouses (파이프 골조 온실 구조물의 표준내용연수 연구)

  • 남상운
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.43 no.1
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    • pp.96-101
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    • 2001
  • In designing the greenhouse structures, snow and wind loads must be estimated on the basis of the probability of occurrence of snow or wind storms of a given intensity. The recurrence interval chosen depends on the standard durable years and safety factors of the greenhouse. This study was carried out to find the standard durable years of pipe framed greenhouses. Bend test for metallic materials was conducted on samples of galvanized steel pipes being used in greenhouse frames. A secular change of collapse loads and flexural rigidity for galvanized steel pipes were analyzed with the parts buried in the ground and exposed in the atmosphere. From those experimental results and corrosion rate of galvanized film, the standard durable years for pipe framed greenhouses are estimated as follows ; the small scale pipe houses of movable type is 7∼8 years and the large scale pipe houses of fixed type is 14∼15 years.

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