• Title/Summary/Keyword: fuel injection pump

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

An Experimental studies Spray characteristic of Pintle type Nozzle on High Pressure Chamber (고온.고압용기에서의 핀틀노즐의 분무특성에 관한 실험적 연구)

  • 송규근;정재연;오은탁;류호성;안병규
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.67-73
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    • 2002
  • The characteristics of fuel spray influence on the engine performances such as power, fuel economy and emissions. therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factor which controls the fuel spray is injection pressure, ambient pressure, engine speed et al.. In :his study, We measured spray angle, spray penetration and spray tip velocity considering injection pressure(10,14㎫), ambient pressure(3,4,5㎫), fuel pump speed(500,700,900rpm) in the high temperature and pressure chamber. Experimental results are summarized as follows: 1) Injection pressure influence on the characteristics of spray namely As Injection pressure Is increased, spray angle is decreased but spray penetration and spray tip velocity is increased. 2) Spray angle, spray penetration is increased by increasing the fuel pump speed. 3) Ambient pressure plays an important role in spray characteristics.

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Prediction of Fuel Properties on LPLi System with an External Fuel Pump (외장형 연료펌프를 사용한 LPLi시스템에서 연료의 상태량 변화 예측)

  • Kim, Jae-Hyung;Yoon, Yu-Bin;Park, Young-Joon;Song, Chun-Sub;Lee, Seang-Woak;Cho, Yong-Seok
    • Journal of ILASS-Korea
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    • v.15 no.1
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    • pp.38-43
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    • 2010
  • The LPG(Liquefied Petroleum Gas) fuel attracts attention as a clean alternative fuel. In order to further reduce the exhaust emission and improve performance in LPG engines, the LPLi(Liquid Phase LPG Injection) system is used. In LPLi system, the fuel pump performance is important for keeping the LPG over it's saturated vapor pressure. An external fuel pump is needed to improve the durability for LPG engines. This paper predicted the variation of fuel properties on the LPLi system with an external fuel pump. From each component's thermodynamic model, an 1-D simulation is developed for LPLi system with an external fuel pump. Then the 1-D simulation data analyzed and compared with the rig-test. The 1-D simulation and the rig-test produced similar results.

A Comparative Study on the Performance of High Pressure Fuel Pumps for Compression Ignition Engines Fueled by DME (DME를 연료로 하는 압축 착화 엔진용 고압연료 펌프의 성능 비교 연구)

  • JAEHEE JEONG;WONJUN CHO;OCKTAECK LIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.1
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    • pp.59-68
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    • 2023
  • In this study, the performance of high-pressure fuel pumps was compared to find a high-pressure pump suitable for dimethyl ether (DME) fuel, and to establish a database of basic data on flow rates. The use of DME in compression ignition engines can reduce pollutant emissions. The cetane value of DME is higher than that of diesel fuel. The physical properties of DME are similar to liquefied gasoline gas (LPG), and when pressurized at a pressure of 6 bar or more, it changes from gas to liquid. Two types of high pressure pumps used in this study were independent injection type pump and a wobble plate type pump. Two high-pressure pumps with different injection types were compared. By measuring and comparing the performance changes of the two high-pressure pumps, a pump suitable for DME was selected and performance improvement measures were proposed. The changed experimental conditions to measure the performance change of the high pressure pump were increased in the units of 100 to 1,000 rpm and 100 rpm, and the experiment was performed at common rail pressures 300 and 400 bar. it was confirmed that the DME inside the fuel supply system remained in a liquid state through temperature sensors, pressure sensors, and pressure gauges. As a result of the experiment, it was confirmed that the flow rate discharged from the high-pressure fuel pump increased as the motor rotational speed increased, and the flow rate of the high-pressure fuel pump

Simulation of High Pressure Common-rail Fuel Injection System (커먼레일 고압분사 시스템 수치 시뮬레이션)

  • 김홍열;구자예;나형규;김창수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.162-173
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    • 1998
  • The high pressure common rail injection system offers a high potential for improving emmisions and performance characteristics in large direct diesel engines. High pressures in the common rail with electronic control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine rpm and load conditions. In this study, high pressure supply pump, common rail, pipes, solenoid and control chamber, and nozzle were modeled in order to predict needle lift, rate of injection, and total injected fuel quantity. When the common rail pressure is raised up to 13.0 ㎫ and the targer injection duration is 1.0ms, the pressure drop in common rail is about 5.0㎫. The angle of effective pressurization is necessary to be optimized for the minimum pump drive torque and high pressure in common rail depending on the operating conditions. The characteristics of injection were also greatly influenced by the pressures in common rail, the areas of the inlet and exit orifice of the control chamber.

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Reaction Characteristics of Rubbers and LPG fuels in LPLi Fuel Supply System (고무류 반응특성이 LPG액상공급시스템의 연료분사기 성능에 미치는 영향)

  • Kim, Chang-Up;Park, Cheol-Woong;Choi, Kyo-Nam;Kang, Kern-Yong
    • Journal of ILASS-Korea
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    • v.12 no.2
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    • pp.94-100
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    • 2007
  • The liquid phase LPG injection (LPLi) system (the third generation technology) has been considered as one of the next generation fuel supply systems for LPG vehicles, since it has a very strong potential to accomplish the higher power, higher efficiency, and lower emission characteristics than the mixer type (the second generation technology) fuel supply system. To investigate the characteristics of LPG residue in liquid phase LPG injection system, various rubbers in LPG fuel system were reacted with LPG fuels during 3 months. The experimental results showed that the residue of a cover rubber in a fuel pump after test increased 10 times higher than that before test. Furthermore, the amount of sulfur, nitrogen species which are considered as main sources in deposit formation in the LPLi fuel injector were also found to be higher than that in original LPG fuel. And rubber properties of fuel pump cover were decreased after reaction test compared with those of the original rubber. Therefore, the rubber for fuel pump cover is not suitable for a proper material in LPLi fuel system. And these results can provide more information if a motor company shares the data of core rubber parts in field test LPLi vehicles.

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A Study on the DME Application Performance of a High Pressure Fuel Pump for an Electric Controlled Common-rail Compression Ignition Engine (전자제어 커먼레일 압축착화엔진용 고압연료펌프의 DME 적용 성능에 관한 연구)

  • Chung, Jae-Woo;Kim, Nam-Ho;Kang, Jung-Ho;Park, Sang-Wook;Lee, Ho-Kil;Choi, Seung-Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.132-140
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    • 2009
  • Recently, the interest in the development of high efficiency Diesel engine technology using alternative fuel has been on the rise and related studies are being performed. Therefore, the DME(Dimethyl Ether), an oxygen containing fuel as an alternative fuel for light oil that can be used for diesel engines since it generates very little smoke. But it is unavoidable that the modification of a fuel supply system in an engine to application of the DME fuel because of DME fuel properties. So, in this study, a DME high pressure pump for a common-rail fuel supply system has been composed and the test results of the pump have been presented. As the results of the tests, it is confirmed that DME pump inlet pressure, pump speed and common-rail pressure effects on the volumetric efficiencies of the pump. Finally, it is defined that the optimum plunger volume of a DME pump has to be extended to the minimum 150% compared to a Diesel pump plunger volume considering DME fuel properties and volumetric efficiencies characteristics at same specifications of the high pressure pump.

A Study on the Performance Characteristics of a Fuel Pump in LPG Engine (자동차용 LPG 펌프의 성능특성에 관한 연구)

  • Park, Cheol-Woong;Kim, Chang-Up;Choi, Kyo-Nam
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.29-34
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    • 2007
  • In recent years, the need for more fuel-efficient and lower-emission vehicles has driven the technical development of alternative fuels such as LPG(Liquefied Petroleum Gas) which is able to meet the limits of better emission levels without many modifications to current engine design. LPG has a hish vapor pressure and lower viscosity and surface tension than diesel and gasoline fuels. These different fuel characteristics make it difficult to directly apply the conventional gasoline or diesel fuel pump. In this study, experiments are performed to get performance and efficiency of the fuel pump under different condition of the temperature, rotating speeds, and composition of fuel. The characteristics of fuel pump were affected by cavitation occurred from the variation of temperature and composition.

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An Experimental Study on Electronic Injection System for Pollutant Reduction in a DI Diesel Engine (직접분사식 디젤엔진에서의 공해저감을 위한 전자분사 시스템에 관한 실험적 연구)

  • ;;;;Ale
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.9-14
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    • 1997
  • The pump-pipe-injector system is that most commonly used type of injection equipment for diesel engines. In this study, a new electromagnetic fuel injection system was designed and carried out the experiment of single cylinder direct injection(DI) diesel engine. This system do not need the cam shaft for fuel injection. The effects of the injection timing on the combustion process and emission were investigated. The results are that 1) atomization was improved, 2) combustion pressure was increased and ignition delay became shorter than before, 3) Low smoke level guarantee with more advanced injection timing without abnormal combustion but NOX concentration was increased as the injection time advanced.

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A Study on Performance Characteristics According to the Fuel Conditions for a Fuel Pump in LPG Engine (자동차용 LPG 펌프의 연료조건에 따른 성능특성에 관한 연구)

  • Park, Cheol-Woong;Kim, Chang-Up;Choi, Kyo-Nam
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.4
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    • pp.266-274
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    • 2008
  • The need for more fuel-efficient and lower-emission vehicles has driven the technical development of alternative fuels such as Liquefied Petroleum Gas(LPG) which is able to meet the limits of better emission levels without many modifications to current engine design. LPG has a high vapor pressure and lower viscosity and surface tension than diesel and gasoline fuels. These different fuel characteristics make it difficult to apply it for the conventional gasoline or diesel fuel pump directly. In this study, experiments are performed to get performance and efficiency of the fuel pump at different condition as temperature, rotating speeds, composition of fuel. The characteristics of fuel pump is affected by cavitation due to the variation of temperature and composition.