• Title/Summary/Keyword: fuel failure

Search Result 294, Processing Time 0.023 seconds

New Weight-reduction Design of the Fifth Wheel Coupler with a Trailer by Using Topology Optimization and Durability Tests (위상최적설계를 통한 트레일러 제5차륜 연결구조물의 경량화 및 내구성)

  • Kim, Cheol;Lee, Seung-Yoon;Lee, Yong-Choon
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.24 no.2
    • /
    • pp.137-143
    • /
    • 2016
  • The fifth wheel coupler is a heavy automotive coupling structure which connects a tractor and a trailer used for heavy-duty trucks widely. It is subjected to various loads simultaneously such as rolling, pitching and yawing loads as well as coupling frictional and impact loadings. Most of existing couplers have been overdesigned and, therefore, it is necessary to reduce the dead weight to increase the fuel efficiency. The topology optimization was applied in order to find conceptual layout designs which could show major load paths and ribs locations, and then the size structural optimization was performed in order to determine the heights and thicknesses of coupler ribs with the predetermined various loading conditions for the development of a new slim coupler with a minimum weight and high enough strength and stiffness. As the results of the topology optimum design, an efficient new coupling structure for truck trailers was designed. The weight of the new fifth wheel coupler was reduced by 4.9 %, compared with the existing one, even though all strength requirements were satisfied. The fatigue test of the new coupler was performed with cyclic vertical loads (+78.4 to +235.2 kN) and horizontal loads (-91.2 to +91.2 kN) simultaneously at 1 Hz and the life of 2,000,000 cycles were achieved without failure.

Power supply performance photovoltaic (PV) system for 3-ton class fishing vessel (3톤급 연안어선용 태양광 발전장치의 전원공급 성능)

  • Jeong, Seong-Jae;Lee, Dong-Gil;Park, Seong-Wook;Kim, Hee-Jin
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.50 no.4
    • /
    • pp.487-494
    • /
    • 2014
  • This study describes the result on PV system for evaluating the performance of small fishing boats. Photovoltaic system with 200 watts power generation facilities on the 3-ton fishing boat was carried. Load test was performed on the condition that the work lamps lit during night operations. As a result the performance can be used for more than two hours at 60 watt work lamps. The load test was performed on the condition that fishing vessels are on the cruising condition at sea. The solar power systems have been investigated as a power generation efficiency of about 36.55%. Additional tests show that the power generation efficiency is difficult to expect a maximum of 50% or more. Fuel consumption of fishing boats by installing a solar power system is reduced. Also the PV system is useful for the verification of their availability for fishing vessels as well as the satisfaction of the fishermen. The results for the durability of the photovoltaic device is acceptable, including a solar panel, controller and the performance exhibited no breakage in the harsh marine environment or failure so far. The installed PV system was confirmed that the durability with at least 2 years.

Design Checklist for Self-sufficient Zero Energy Solar House(ZeSH) (에너지자립형 태양열 주택의 설계 및 시공 방법 체크리스트 수립 연구)

  • Yoon Jongho;Baek Namchoon;Yu Changkyun;Kim Jongil
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2005.06a
    • /
    • pp.416-421
    • /
    • 2005
  • Most of solar system dissemination has been focused on domestic hot water system of which utilization to a building is relatively simple and safe than solar heating system. Through the survey on a cause of solar house dissemination failure in Korea, we conclude that design integration and systematic approach method for technology application are the most important element for a successful solar house. KIER(Korea Institute of Energy Research) and Hanbat National University have started new project on a development of Zero energy Solar House, called ZeSH which can be sustained just by natural energy without the support of existing fossil fuel. This is the 1st phase research of 10 years long-term ZeSH plan which develops a low-cost and $100\%$ self sufficient ZeSH. The goal of 1st phase ZeSH research is to get a $70\%$ self sufficiency only in thermal loads. Actual demonstration house, named KIER ZeSH I was designed and constructed as a result of 1st phase research work in the end of 2002. Various innovative technologies such as super insulation, high performance window, passive and active solar systems, ventilation heat recovery system are applied and evaluated to the KIER ZeSH I. A lot of computer simulations had been conducted for the optimal design and system integration in every design steps. Considering all the results from detailed hourly computer simulation, it is expected that at least $70\%$ self-sufficiency in thermal loads which is 1st phase target value can be excessively achieved in actual demonstration house. Besides, many valuable findings from the design and analysis to construction could be established such as collaboration method among the participants, practical design and construction techniques for system integration and the others. The purpose of this paper is to introduce the main findings through the development of KIER ZeSH I project. Practical guidelines in every design step for new low- or zero- energy solar house is proposed as result.

  • PDF

A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.39 no.3
    • /
    • pp.211-216
    • /
    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

The Effect of Overdesign on Titan Rocket Engine Reliability and Development Cost (과설계가 타이탄 로켓엔진의 신뢰도 및 개발비용에 미치는 영향)

  • Kim, Kyungmee O.;Hwang, Junwoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.43 no.4
    • /
    • pp.334-340
    • /
    • 2015
  • Engine derating is often considered for reliability benefits because lower power operation reduces its failure probability. To be derated during operation, however, the engine must be initially overdesigned. The engine overdesign is cost effective only if reliability increased from derating is enough to offset the initial increase in the development cost caused from the overdesign. The purpose of this paper is to provide an analytical model to consider a trade-off between the engine overdesign and derating. We use a logistic regression model to explain reliability growth in the number of hot firing tests for a fixed power level. Using the Transcost model with the reliability growth model, we show that 10% overdesign of Titan rocket engine decreases its development cost by about 9% and 23% depending on the reliability requirement. We also point out that such a cost reduction depends on the fuel type a rocket uses.

THE BEAM POINTING OF COMMUNICATIN SATELLITE IN GEOSYNCHRONOUS INCLINED ORBIT (궤도경사각을 가진 통신위성의 빔 포인팅에 대한 연구)

  • 김방엽;최규홍
    • Journal of Astronomy and Space Sciences
    • /
    • v.12 no.1
    • /
    • pp.112-122
    • /
    • 1995
  • We assume that the KOREASAT fails the entry of the geostationary orbit due to the error at the apogee kick motor firing. A simulation is done for the satellite that has a geosynochronous orbit with a non-zero degree inclination angle due to the failure at the apogee kick motor firing caused by the unbalance of the fuel storage and the spin of the thrust vector, etc. We analyzed the evolution of the orbit using the perturbation theory and calculated the changes of the eccentricity and the inclination. WHen a communication satellite has the figure eight trajectory, the beam point also traces the satellite. In this paper, We develope an algorithm to attack the above problem by stabilizing the beam point using the adjustment of the roll angle of the satellite. The spin action on the polarization plane that occurs when a satellite passes the ascending node and descending node affects the efficiency of the communication a lot, so we did another simulation for the better yaw angle adjustment for the KOREASAT to reduce the spin actino on the polarization plane.

  • PDF

Evaluation of Structural Stability for a 75-tonf Class Thrust Chamber Mixing Head (75톤급 연소기 헤드부의 구조안정성 평가)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2011.11a
    • /
    • pp.515-519
    • /
    • 2011
  • Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

  • PDF

Assessment of Post-LOCA Radiation Fields in Service Building Areas for Wolsong 2, 3, and 4 Nuclear Power Plants (월성 원자력 발전소 2,3,4호기에서의 LOCA 사고후 보조건물의 방사선장 평가)

  • Jin, Yung-Kwon;Kim, Yong-Il
    • Journal of Radiation Protection and Research
    • /
    • v.20 no.1
    • /
    • pp.53-64
    • /
    • 1995
  • The radiation fields following the large loss of coolant accident (LOCA) have been assessed for the vital areas in the service building of Wolsong 2, 3, and 4 nuclear power plants. The ORIGEN2 code was used in calculating the fission product inventories in the fuel. The source terms were based upon the activity released following the dual failure accident scenario, i.e., a LOCA followed by impaired emergency core cooling (ECC). Configurations of the reactor building, the service building, and the ECC system were constructed for the QAD-CG calculations. The dose rates and the time-integrated doses were calculated for the time period of upto 90 days after the accident. The results showed that the radiation fields in the vital access areas were found to be sufficiently low. Some areas however showed relatively high radiation fields that may require limited access.

  • PDF

Initiating Events Study of the First Extraction Cycle Process in a Model Reprocessing Plant

  • Wang, Renze;Zhang, Jiangang;Zhuang, Dajie;Feng, Zongyang
    • Journal of Radiation Protection and Research
    • /
    • v.41 no.2
    • /
    • pp.117-121
    • /
    • 2016
  • Background: Definition and grouping of initiating events (IEs) are important basics for probabilistic safety assessment (PSA). An IE in a spent fuel reprocessing plant (SFRP) is an event that probably leads to the release of dangerous material to jeopardize workers, public and environment. The main difference between SFRPs and nuclear power plants (NPPs) is that hazard materials spread diffusely in a SFRP and radioactive material is just one kind of hazard material. Materials and Methods: Since the research on IEs for NPPs is in-depth around the world, there are several general methods to identify IEs: reference of lists in existence, review of experience feedback, qualitative analysis method, and deductive analysis method. While failure mode and effect analysis (FMEA) is an important qualitative analysis method, master logic diagram (MLD) method is the deductive analysis method. IE identification in SFRPs should be consulted with the experience of NPPs, however the differences between SFRPs and NPPs should be considered seriously. Results and Discussion: The plutonium uranium reduction extraction (Purex) process is adopted by the technics in a model reprocessing plant. The first extraction cycle (FEC) is the pivotal process in the Purex process. Whether the FEC can function safely and steadily would directly influence the production process of the whole plant-production quality. Important facilities of the FEC are installed in the equipment cells (ECs). In this work, IEs in the FEC process were identified and categorized by FMEA and MLD two methods, based on the fact that ECs are containments in the plant. Conclusion: The results show that only two ECs in the FEC do not need to be concerned particularly with safety problems, and criticality, fire and red oil explosion are IEs which should be emphatically analyzed. The results are accordant with the references.

Use of Guided Waves for Monitoring Material Conditions in Fossil-Fuel Power Plants (판파를 이용한 화력 발전 설비의 물성 평가)

  • Cho, Youn-Ho;Jung, Kyung-Sik;Lee, Jae-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.6
    • /
    • pp.695-700
    • /
    • 2010
  • Material properties of the lock plate, which covers the gas-turbine blade, are studied using ultrasonic guided waves. The lock plate is a crucial part of a gas-turbine power plant. The wave velocity and attenuation coefficient are measured to investigate the changes in the material properties under three heat-treatment conditions. Compared to the destructive mechanical tests, the material characterization of Inconel X-750 can be performed more efficiently and nondestructively by using ultrasonic guided waves; this characterization helps identify the changes occurring in its elastic moduli and Poisson's ratio under different heat-treatment conditions. The wave velocity and hardness of Inconel X-750 are proportional to each other. This nondestructive technique for the measurement of material properties can be widely used in various industries to avoid catastrophic failure. It is also expected that the guided-wave technique can be applied as a new cost- and time-saving inspection tool for longer and wider inspection ranges.