• 제목/요약/키워드: frictional heating

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Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.7-7
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset rations in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.99-105
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

An Experimental Analysis on the Maximum Allowable PV Value of Oilless Composite Bearing Materials (오일레스 복합계 베어링재의 최대허용 PV값 측정에 관한 실험적 고찰)

  • 공호성;윤의성;전기수;송광호
    • Tribology and Lubricants
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    • v.11 no.1
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    • pp.27-36
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    • 1995
  • Maximum allowable PV values of oilless composite bearing materials (70% epoxy-resin/30% Graphite) were measured and compared at various types of test rigs that have different contact geometry and the operating conditions. Test results showed that material failure was mainly characterized by the sharp increase in both coefficient of friction and surface temperature, and different PV values were measured under different Contact geometry. The discrepancy in measurement of PV values was analyzed in the light of theoretical frictional heating analysis. Results show that surface temperature rise depends on its contact geometry, and PV values could be overestimated in the testing conditions of high sliding velocity. Test data of different contact geometry were normalized by using a normalized contact pressure and sliding velocity; it showed a good correlation. This work suggests that normalized PV values could be more effective in evaluating bearing materials than conventional PV values for a design parameter of journal bearings.

Numerical Study of Behaviour Characteristics of Mechanical Seals with Inclined Friction Faces (경사진 마찰접촉면을 갖는 기계경사면시일의 거동특성에 관한 수치적 연구)

  • Kim Chung Kyun
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.314-321
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    • 2004
  • Thermal distortion of non-contacting mechanical seals with inclined rubbing surfaces is affected by friction heat between seal ring and seal seat. The circulation fluid along the inclined rubbing surfaces maintains cooling friction heat and lubrication between the sealing surfaces of mechanical seal with an inclined surface. Mechanical seals with inclined sealing surfaces may be useful for reducing the frictional heating and power loss because of the introduction of cooling fluids to the sealing gap between seal ring and seal seat. From the FEM computed result shows that the thermal behavior and von Mises stress of sealing faces with an inclined angle 60 are much reduced in comparison of the conventional mechanical face seal with rectangular sealing surfaces.

Micro-Tribological Investigation for Temperature Rise in Multi-layered Thin Films (다층 박막의 온도상승에 대한 마이크로 트라이볼로지적 조사)

  • Kim, Joon-Hyun;Shin, Kyung-Ho
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.760-765
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    • 2000
  • The study deals with the development of a computational procedure for evaluating the temperature rise in dry and lubricated multi-layered contacts of head/disk interface. A transient computational model with a transformed rectangular computational domain is utilized. A model and a computational method for micro-contact with sub-lubricated zone, including friction heat generation, have been presented. The model was applied, taking full account of the changes in contact area and contact load due to frictional heating. The computational distribution of temperature is obtained with the analytical findings for various composition and contact conditions. Especially, a rapid rise ($220^{\circ}C$ or above) in read head temperature lese to a saturation in the influence of a thermal spike on signal performance. This general class of problems can be treated provided that heat generation distribution and layer properties are known.

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Frictionally Excited Thermoelastoplastic instability in sliding contact system (미끄러짐 마찰 접촉하는 시스템에서의 열탄소성 불안정성 연구)

  • Ahn, Seong-Ho;Jang, Yong-Hoon
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.144-149
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    • 2008
  • A transient finite element simulation is developed for the two-dimensional stationary elastoplastic layer between sliding layers, to investigate thermoelastoplastic instability(TEPI) due to frictional heating in the material. The analysis will show some differences between the case of thermoelastic instability and TEPI, especially according to the contact pressure above yield stress. A transient behavior of contact pressure is captured to explain the behavior of thermoplasticity of contact with different sliding velocity. The instability of contact pressure in the long range of braking time will be explored to understand the generation mechanism of hot spots.

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A Study on the Dynamic Behaviors of a Disk Brake for a High-Speed Train (고속전철용 디스크 브레이크의 동적거동 특성에 관한 연구)

  • 조승현;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.276-282
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    • 1999
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

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Tribological Analysis on the Contact Behaviors of Disk Brakes Due to Frictional Heatings -Cooling Effects By Vent Holes- (디스크 브레이크의 마찰열 접촉거동에 관한 트라이볼로지적 연구 - 벤트홀의 방열효과를 중심으로 -)

  • 김청균;황준태
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.199-205
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    • 1999
  • Using a coupled thermal-mechanical analysis, the thermal distortion of the ventilated disk brakes has been investigated based on the air cooling effects during 15 braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

Tribological Behaviors of Chromium Carbide Coatings by HVOF Thermal Spraying (HVOF 열용사에 의한 크롬 카바이드 코팅의 마모.마찰거동)

  • 김장엽;임대순;이상로;변응선;이구현
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1315-1321
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    • 1995
  • The optimal coating condition for chrominum carbide coating was selected by Taguchi method. The wear tests with coated specimens by HVOF method were performed in the temperature to 80$0^{\circ}C$. Applied normal loads were selected to be from 8N to 30N. The worn surfaces and subsurfaces were characterized by XRD, EPMA, AES and SEM. The wear track increased with increasing applied normal load, and in terms of the temperature range from 400 to $600^{\circ}C$, below that range, the wear track increased, and above that temperature ragne, the wear track decreased. The degree of oxidation caused by the test temperature and the frictional heating was responsible to the unique high temperature wear behavior chromium carbide coatings.

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Microstructural and Fatigue Characteristecs of AA6005A Weldments for Railroad Vehicles (철도차량용 6005A 알루미늄 합금 압출재의 미세조직 및 용접부 피로 특성)

  • 이정국;서창우;오창록;신동혁;이동헌;김용석
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.10-16
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    • 2000
  • This research investigates microstructures and fatigue properties of the weldments of 6005A aluminum alloy developed for railroad vehicles. The samples were extruded into a truss structure and welded together using the gas metal arc welding process. The extruded sample showed a wide variation in grain size, possibly due to the frictional heating as well as the inghomogeneous metal flow in the extrusion die. The mechanical properties of the samples were affected by the mirocstructures. The fatigue strength of the welded structure was found to decrease significantly from that of the base metal. It was found that the fatigue characteristics of the welded structure were determined by the microstructure of the parent metal as well as weld defects such as porosities and the liquation cracks.

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