• Title/Summary/Keyword: frictional element

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Friction Effect on the Powdered Metal Compaction (금속 분말 압축성형에서의 마찰 특성)

  • Jang, Dong-Hwan;Hwang, Beong-Bok
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.114-126
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    • 1998
  • A plasticity theory applicable to the powdered metal compaction is briefly summarized and its varia-tional form for the finite element analysis is described. The compaction processes of axisymmetric solid cylinder are simulated. For the analysis of the friction effect on compaction process the investigations were performed for different compact geometries. Efforts are focused on the transmitted pressure through the compact and density distributions within the compacts. Numerical results show that :(1) the friction coefficient could be selected simply from the transmitted force data by the single acting compaction test and the simulated results ; and (2) density variations within the compacts rely on the compact geometry such as height to diameter ration and the frictional condition between compact and dies.

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Characteristic Analysis of an Traveling Wave Ultrasonic Motor using a Cylindrical Dynamic Contact Model

  • Ro, Jong-Suk;Yi, Kyung-Pyo;Chung, Tae-Kyung;Jung, Hyun-Kyo
    • Journal of Electrical Engineering and Technology
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    • v.8 no.6
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    • pp.1415-1423
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    • 2013
  • The traveling wave ultra-sonic motor (TWUSM) is operated through the frictional force between the rotor and the stator. Hence, the contact mechanism should be analyzed to estimate the motor performance. However, the nonlinearity of the contact mechanism of the TWUSM makes it difficult to propose a proper contact model and a characteristic analysis method. To address these problems, a novel contact model is proposed and be termed the cylindrical dynamic contact model (CDCM) in this research. An estimation method of the motor performance is proposed using the CDCM, an analytical method, and a numerical method. The feasibility and usefulness of the proposed characteristic analysis are verified through experimental data.

Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.7-7
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset rations in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.99-105
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

Study on the Friction Model for Sheet Metal Forming (Part1:Lubrication/Surface Roughness) (박판 성형을 위한 마찰 모델에 관한 연구 (1부:윤활/표면 조도))

  • Keum Y. T.;Lee B. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.24-27
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    • 2001
  • Friction between the sheet and tools is one of the important factors affecting the sheet metal forming. Therefore, the clarification of the friction is essential to improve the formability of the sheet. In order to find the effect of material property and lubricant viscosity on the frictional characteristics, tensile test, surface roughness test and friction test are performed. The results showed that friction characteristics are mainly influenced by the surface roughness and lubricant viscosity. A mathematical model of the friction is developed for calculating friction coefficient in terms of surface roughness and lubricant viscosity. The validity and accuracy of the mathematical model of the friction are verified through the experiment and FEM analysis.

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Numerical Study of Thermal Deformations Due to Frictional Heatings in a Mechanical Face Seal (기계평면시일의 마찰열 변형거동에 관한 수치적 연구)

  • 함정윤;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.149-158
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    • 1998
  • The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

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Analysis of Material Property Requirements on Automotive Stamping Parts (성형 해석에 의한 자동차 부품별 소재 요구 특성 분석)

  • Han S. S.;Kang Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.385-388
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    • 2004
  • The influence of material properties and process parameters on the strain distribution of stamping parts was studied by finite element method. For the parametric study, the investigation of variation of material properties was carried out with tensile test for a dozens of different steel sheets. The friction test for each surface and lubricants conditions are also carried out because the frictional characteristic is important parameter fur sheet metal forming. The geometry of stamping parts was measured by 3D scanner to build the tool model fer the FE analysis. As a result of analysis the major process parameter fer each automotive parts was investigated.

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A Kinematic Design of the Leg of the Walking Machine (보행로부트 다리부의 기구학적 설계)

  • 윤용산;홍형주
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.12
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    • pp.1007-1013
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    • 1989
  • This paper describes the procedure of kinmatic design of a quadruped walking machine which has better mobility and higher energy efficiency than the wheeled or tracked vehicles on the rough terrain. Specifically, this paper puts much emphasis on the procedure and its rationality of the design of the leg which is the key mechanical element of the walking robot. And it shows the appropriateness of the selected mechanism and the design method through the walking experiment of the prototype machine built upon the resulted design. The pantograph mechanisms are proved to be acceptable as the leg of the walking machine from the experiment even though it is indicated that the walking speed and the body deflection should be improved further. This paper also describes the problems of the realization of the gait the frictional effects along with their causes in the walking experiment.

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A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

Enhanced Spherical Indentation Techniques for Rubber Property Evaluation (향상된 구형압입 고무 물성평가법)

  • Hwang, Kyu-Min;Oh, Jopng-Soo;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1357-1365
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    • 2009
  • In this study, we enhance the numerical approach of Lee et al.$^{(1)}$ to spherical indentation technique for property evaluation of hyper-elastic rubber. We first determine the friction coefficient between rubber and indenter in a practical viewpoint. We perform finite element numerical simulations for deeper indentation depth. An optimal data acquisition spot is selected, which features sufficiently large strain energy density and negligible frictional effect. We then improve two normalized functions mapping an indentation load vs. deflection curve into a strain energy density vs. first invariant curve, the latter of which in turn gives the Yeoh-model constants. The enhanced spherical indentation approach produces the rubber material properties with an average error of less than 3%.