• Title/Summary/Keyword: friction-cone

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Friction Stir Welding Tool Geometries Affecting Tensile Strength of AA6063-T1 Aluminum Alloy Butt Joint

  • Kimapong, Kittipong;Kaewwichit, Jesada;Roybang, Waraporn;Poonnayom, Pramote;Chantasri, Sakchai
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.145-153
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    • 2015
  • Friction Stir Welding (FSW) is a solid state welding that could successfully weld the difficult-to-weldmaterials such as an aluminum alloy. In this welding process, the stirrer of the welding tool is one of the important factors for producing the perfect sound joint that indicates the higher joint strength. So, this report aims to apply the friction stir welding using various stirrer geometries to weld the AA6063-T1 aluminum alloy butt joint, investigates the mechanical properties of the joint and then compares the mechanical properties with the microstructure of the joint. An experiment was started by applying the friction stir welding process to weld a 6.3 mm thickness of AA6063-T1 aluminum alloy butt joint. A study of the stirrer geometries effect such as a cylindrical geometry, a cone geometry, a left screw geometry and a right screw geometry at a rotational speed of 2000 rpm and a welding speed of 50-200 mm/min was performed. The mechanical properties such as a tensile strength and a hardness of the joint were also investigated and compared with the microstructure of the joint. The results are as follows. A variation of FSW Stirrer shape directly affected the quality AA6063-T1 aluminum alloy butt joint. A cylindrical stirrer shape and a cone stirrer shape produced the void defect at the bottom part of the weld metal and initiated the failure of the joint when the joint was subjected to the load during the tensile test. Left and right screw stirrer shapes gave the sound joint with no void defect in the weld metal and affected to increase the joint strength that was higher than that of the aluminum base metal.

Prediction of Compaction, Strength Characteristics for Reservoir Soil Using Portable Static Cone Penetration Test (휴대용 정적 콘 관입시험을 통한 저수지 제방 토양의 다짐, 강도 특성 및 사면 안정성 예측)

  • Jeon, Jihun;Son, Younghwan;Kim, Taejin;Jo, Sangbeom;Jung, Seungjoo;Heo, Jun;Bong, Taeho;Kim, Donggeun
    • Journal of The Korean Society of Agricultural Engineers
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    • v.65 no.5
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    • pp.1-11
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    • 2023
  • Due to climate change and aging of reservoirs, damage to embankment slopes is increasing. However, the safety diagnosis of the reservoir slope is mainly conducted by visual observation, and the time and economic cost are formidable to apply soil mechanical tests and slope stability analysis. Accordingly, this study presented a predicting method for the compaction and strength characteristics of the reservoir embankment soil using a portable static cone penetration test. The predicted items consisted of dry density, cohesion, and internal friction angle, which are the main factors of slope stability analysis. Portable static cone penetration tests were performed at 19 reservoir sites, and prediction equations were constructed from the correlation between penetration resistance data and test results of soil samples. The predicted dry density and strength parameters showed a correlation with test results between R2 0.40 and 0.93, and it was found to replace the test results well when used as input data for slope stability analysis (R2 0.8134 or more, RMSE 0.0320 or less). In addition, the prediction equations for the minimum safety factor of the slope were presented using the penetration resistance and gradient. As a result of comparing the predicted safety factor with the analysis results, R2 0.5125, RMSE 0.0382 in coarse-grained soil, R2 0.4182 and RMSE 0.0628 in fine-grained soil. The results of this study can be used as a way to improve the existing slope safety diagnosis method, and are expected to be used to predict the characteristics of various soils and inspect slopes.

Influence of Penetration Rate on Piezocone Penetration Test (변형율 속도가 콘관입시험에 미치는 영향)

  • Kim, Dae-kyu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.02a
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    • pp.59-70
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    • 2000
  • 본 연구에서는 콘관입속도가 콘관입시험 결과에 미치는 영향을 연구하기 위하여 LSU/CALCHAS(Louisiana State University Calibration Chamber System)를 이용한 미니 Piezocone의 관입시험이 수행되었으며 그 결과를 비교 분석하였다. 10회의 미니 Piezocone 관입시험이 Ko 조건에서 수행되었으며 33% kaolin, 67% sand mixture가 시료로 사용되었고, 콘관입속도 0.3, 0.6cm/sec, U1(filter element at the cone tip), U2(filter element above the cone base), OCR=1, 10 의 조건이 다양하게 적용되었다. 시험결과 Cone Resistance, Excess Pore Water Pressure, Sleeve Friction 은 U1, U2 두 종류의 콘에 대해서 모두 관입속도가 커짐에 따라 증가하였으나 OCR의 증가에 따라서는 감소하였으며 U1의 Excess Pore Water Pressure가 U2 경우보다 크게 측정되었다.

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Analysis of Variations in Mechanical Properties of Soil by Tillage Operations (경운작업에 의한 토양 역학적 특성의 변이 특성)

  • Park, J.G.;Lee, K.S.;Cho, S.C.;Noh, K.M.;Chung, S.O.;Chang, Y.C.
    • Journal of Biosystems Engineering
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    • v.32 no.4
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    • pp.215-222
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    • 2007
  • In the study, the cone index, the cohesion and the internal friction angle of soil were measured before and after tillage in order to suggest relative improvement in soil properties by comparing the two measured values before and after tillage. The tillage methods tested in the study were five combinations of plowing and rotovating; one plow tillage operation, one plow followed by one rotary, one plow followed by two rotary, one rotary without plow and two rotary without plow. The experiments were performed in a soil bin in Sunggyunkwan Univ. and in four selected test fields in Yeoju, Seodun-Dong, Suwon (especially, two different fields) and Chungju. In general, the internal friction angle and cohesion of soil increased with the increase of soil compaction. After applying the tillage operations, the internal friction angle reduced by 14 degree and the cohesion decreased up to about $2.2N/cm^2$ on the soil bin in comparison with those before tillage. The two values, however, reduced by 9 degree and up to about $1.0N/cm^2$ on the tested fields. The CIs for all the tillage operations on the soil bin and on 4 different test fields were decreased by 800 kPa in comparison with those before tillage. The best combination of tillage operations for decreasing the CIs of soil was one plow operation followed by one rotary. The CIs for one plow operation followed by two rotary were slightly higher than that for one plow operation followed by one rotary because one plow operation followed by two rotary crushed down the soil excessively, so that the porosity of soil decreased.

Evaluation of CPTU Cone Factor of Silty Soil with Low Plasticity Focusing on Undrained Shear Strength Characteristics (저소성 실트지반의 비배수 전단강도 특성을 고려한 CPTU 콘계수 평가)

  • Kim, Ju-Hyun
    • Journal of the Korean Geosynthetics Society
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    • v.16 no.1
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    • pp.73-83
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    • 2017
  • Laboratory and in-situ tests were conducted to evaluate the cone factors for the layers with low plasticity containing a lot of silty and sand soils from the west coast (Incheon, Hwaseong and Gunsan areas) and its applicability was evaluated based on these results. The cone factors were evaluated from 19 to 23 based on unconfined compression strengths (qu), from 13 to 13.8 based on simple CU strengths and from 11.6 to 13.1 based on field vane strengths, respectively. The unconfined compression strengths of undisturbed silty soil samples with low plasticity were considerably underestimated due to the change of in-situ residual effective stress during sampling. Half of unconfined compression strength (qu/2) based cone factors of silty soils with low plasticity fluctuated and were approximately 1.8 times higher than simple CU based values of these soils. When evaluating cone factors of these soils, it should be judged overall on the physical properties such as the grain size distribution and soil plasticity and on the fluctuation of the corrected cone resistance and the sleeve friction due to the distribution of sandseam in the ground including pore pressure parameter.

Study on Shear Strength Using a Portable Dynamic Cone Penetration Test and Relationship between N-Nc (소형동적콘관입시험을 이용한 전단강도 산정 및 N-Nc 상관관계 연구)

  • Kim, Hyukho;Lim, Heuidae
    • Economic and Environmental Geology
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    • v.50 no.2
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    • pp.145-157
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    • 2017
  • Because of Recent intensive rainfall, nationally landslides and slope failure phenomenon has been frequently occur. Providing proposed-measures to the natural disasters that occur in these localities and the slope, must be derived ground of strength parameters(shear strength) as a design input data. However, it is such as extra deforestation and a lot of economic costs in order to make the access to the current area and the slopes ground survey is required. Thus, by small dynamic cone penetration test machine using the human to carry in the field, it is possible to easily measure the characteristics and strength constant of the ground of more than one region. In this study through researching analysis of the domestic and foreign small dynamic cone penetration test method, it has proposed a cone material and test methods suitable for the country. Cone penetration test Nc in the field has comparated with analysis of the value and the standard penetration test N value. And, in addition to this, direct shear test and borehole shear test were performed by depth, bedrock, and soil type and passing #200 and the correlation of the Nc value. In particular, in the present study, for the sandy soil that has distict distribute in mountain, it is proposed relation of shear strength corresponding to the Nc value (cohesion and internal friction angle) in order to calculate such effective ground shear strength.

Numerical Analysis of the Drag of Conical Cavitators (원뿔 캐비테이터의 항력에 대한 수치해석)

  • Kim, Hyoung-Tae;Lee, Hyun-Bae;Cho, Jung-Kyu
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.4
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    • pp.305-314
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    • 2015
  • In this paper, a numerical analysis is carried out to study the drag of conical cavitators, supercavity generation devices for the high-speed underwater vehicle. The realizable k-∊ turbulence model and the Schnerr-Sauer cavitation model are applied to calculate steady-state supercavitating flows around cones of various cone angles. The calculated drags of the cones are decomposed of the pressure and the friction parts and their dependency on the geometry and the flow conditions have been analyzed. It is confirmed that the pressure drag coefficients of the cones can be estimated by a simple function of both the cone angle and the cavitation number while the friction drag coefficients approximately by well-known empirical formulas, e.g., Schults-Grunow's for the drag of the flat plate. Finally a practical method for estimating the total drags of supercavitating cones is suggested, which can be useful consequently for the design of conical cavitaors.

Load Characteristics and Sensitivity Analysis for an Automotive Clutch Diaphragm Spring (자동차 클러치 다이어프램 스프링 하중 특성 및 민감도 해석)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.54-59
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    • 2006
  • An analytical solution for deflection-load characteristics of a conical disk spring used especially in the automotive manual transmission clutch applications is proposed in order to take into account the effects of friction and large deformation. The conical disk spring, or the diaphragm spring, has a hinge support, an application point of release load at the tip of the fingers and an application point of clamp load near but inside the outer perimeter of the conical disk spring. The friction coefficient is assumed to be a constant regardless of the speed of deflection and the magnitude of loads. Comparison with experimental shows a good agreement with the analytical prediction. Also, the sensitivity of the clamp load due to variations in the geometrical parameters of the conical disk spring is calculated and discussed.

Estimation of Soft Ground Characteristics using the Piezo-Cone Penetration Tests(CPTu) on Honam High-Speed Railway Planning Line (호남고속철도 계획노선에서의 피에조콘 관입시험(CPTu)에 의한 연약지반 특성 평가)

  • Lee, Il-Wha;Kwon, Oh-Jung;Kwen, Jin-Su;Min, Kyoung-Nam
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1796-1801
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    • 2007
  • Piezocone penetration testing(CPTu) results such as cone resistance$(q_c)$, sleeve friction$(f_s)$, and pore pressure(u), have been carried out at 5 sites in Honam high-speed railway areas of Korea, in order to continuously estimate the characteristics of soil layers and the undrained shear strength$(S_u)$ in a soft ground. For the applications of the conventional CPTu results to undrained shear strength, the cone factors$(N_{kt})$ were deduced based on Field vane tests, and Monte-Carlo Simulation(MCS). Moreover the correlations of the undrained shear strength of CPTu by soil depths were compared and revised with the results of triaxial compression(UU test), field vane and Dilatometer tests(DMT). The depths of soft foundation at 5 sites in Honam high-speed railway areas were calculated based on the results of the various field tests in addition CPTu. The applicability of CPTu for a soft foundation criterion referred to the criteria of high-speed railway and related agencies in Korea was evaluated.

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The Effect of Process Parameter in Direct Extrusion of Copper Clad Aluminum Composite Materials (Cu-Al 층상 복합재료의 직접압출시 공정변수의 영향)

  • 윤여권;김희남;김용수
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.28-34
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    • 2000
  • Copper clad aluminum composite materials are being used for economic and structural purposes, The development of an efficient production method of copper clad aluminum composite material rods by extrusion is very important. This paper describes experimental investigations in the direct extrusion of copper clad aluminum rods through conical dies. There are several parameters that have an influence on determining a sound clad extrusion. These variables are extrusion temperature, extrusion ratio, semi-cone angle of die, extrusion force, extrusion velocity, friction of between the container and billet, percentage of copper used and ratio of flow stress of copper to aluminum. In order to investigate the influence of extrusion temperature, extrusion ratio, semi-cone angle of die on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with these variation.

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