• 제목/요약/키워드: friction performance test

검색결과 348건 처리시간 0.028초

지지부재로 이형철근을 설치하는 띠형 강보강재의 인발성능 평가 (The Evaluation for Pullout Performance of Steel Strip Reinforcements with Deformed-Bars as Transverse Members)

  • 정성규;김주형;조삼덕;이광우
    • 한국지반신소재학회논문집
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    • 제12권4호
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    • pp.77-86
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    • 2013
  • 본 연구에서는 지지부재가 설치된 띠형 강보강재에 대한 실내인발시험을 수행하였다. 주문진 표준사를 사용하여 상대밀도 80%인 모형지반을 조성하였고, 지지부재의 개수를 0~2개로 구분하여 실내인발시험을 수행하였다. 상재압은 $50kN/m^2{\sim}200kN/m^2$까지 4단계로 구분하여 적용하였고, 1mm/min 속도로 강보강재를 인발하였다. 표면이 매끄러운 띠형 강보강재의 인발저항력은 보강재 표면과 지반 사이에서 마찰저항만 발현되기 때문에 인발 초기에 급격히 증가하다가 지속적으로 감소하는 경향을 나타낸다. 반면, 지지부재를 설치한 강보강재의 인발저항력은 마찰저항뿐만 아니라 수동저항도 함께 발현되므로 계속적으로 증가하는 것으로 나타났다. 보강재의 형태에 관계없이 최대인발저항은 상재압이 증가함에 따라 선형적으로 증가하는 것으로 나타났다. 지지부재를 1개 설치한 경우에 비해 지지부재를 2개 설치했을 때의 최대수동저항은 작게 나타났다. 이는 지지부재의 설치 간격 및 위치에 따라 지지부재에서 발현되는 수동저항의 크기가 다르기 때문에 나타나는 현상으로 판단되며, 지지부재 설치 위치 및 간격에 따른 추가 인발시험을 통해 확인할 필요가 있다.

퇴적층 암석의 픽 커터 절삭성능 평가를 위한 선형절삭시험 (Linear cutting machine test for assessment of the cutting performance of a pick cutter in sedimentary rocks)

  • 정호영;전석원
    • 한국터널지하공간학회 논문집
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    • 제20권1호
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    • pp.161-182
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    • 2018
  • 본 연구에서는 퇴적층 암석에서 픽 커터의 절삭성능을 평가하기 위하여 선형절삭시험을 수행하였다. 중국에서 채취된 Linyi사암과 역암을 모사한 콘크리트를 시험체로 사용하였다. 소규모 선형절삭시험장비를 이용하여 다양한 절삭조건하에서 절삭조건에 따른 커터작용력과 비에너지의 변화양상을 평가하였다. 커터작용력은 두 가지 재료 모두에서 압입깊이와 커터간격이 증가함에 따라 증가하는 경향을 나타내었고 재료의 강도에 영향을 받는 것으로 나타났다. 반면 최대작용력과 평균작용력의 비율은 재료의 강도에 영향을 받기 보다는 재료의 구성 물질과 절삭특성에 영향을 받는 것으로 판단되었다. 절삭계수는 암석과 픽 커터의 마찰 특성에 영향을 받으나 절삭조건에는 영향을 받지 않는 것으로 나타났다. 따라서 절삭계수와 픽 커터 작용력의 합력방향에 따라 암석의 특성을 고려한 최적의 절삭각도를 선정해야 할 것으로 판단되었다. 한편 절삭조건에 따른 비에너지의 변화양상으로부터 최적 절삭조건을 규명하였다. 두 가지 재료에서 최적 s/p비는 2~4 범위로 도출되었고, 압입깊이가 증가함에 따라 비에너지는 감소하는 경향을 나타내었다. 본 연구의 결과는 픽 커터의 절삭메커니즘 규명을 위한 데이터베이스로 활용될 수 있으며, 픽 커터를 사용한 기계굴착장비의 설계에 활용될 수 있을 것으로 기대된다.

한정된 O-D조사자료를 이용한 주 전체의 트럭교통예측방법 개발 (DEVELOPMENT OF STATEWIDE TRUCK TRAFFIC FORECASTING METHOD BY USING LIMITED O-D SURVEY DATA)

  • 박만배
    • 대한교통학회:학술대회논문집
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    • 대한교통학회 1995년도 제27회 학술발표회
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    • pp.101-113
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    • 1995
  • The objective of this research is to test the feasibility of developing a statewide truck traffic forecasting methodology for Wisconsin by using Origin-Destination surveys, traffic counts, classification counts, and other data that are routinely collected by the Wisconsin Department of Transportation (WisDOT). Development of a feasible model will permit estimation of future truck traffic for every major link in the network. This will provide the basis for improved estimation of future pavement deterioration. Pavement damage rises exponentially as axle weight increases, and trucks are responsible for most of the traffic-induced damage to pavement. Consequently, forecasts of truck traffic are critical to pavement management systems. The pavement Management Decision Supporting System (PMDSS) prepared by WisDOT in May 1990 combines pavement inventory and performance data with a knowledge base consisting of rules for evaluation, problem identification and rehabilitation recommendation. Without a r.easonable truck traffic forecasting methodology, PMDSS is not able to project pavement performance trends in order to make assessment and recommendations in the future years. However, none of WisDOT's existing forecasting methodologies has been designed specifically for predicting truck movements on a statewide highway network. For this research, the Origin-Destination survey data avaiiable from WisDOT, including two stateline areas, one county, and five cities, are analyzed and the zone-to'||'&'||'not;zone truck trip tables are developed. The resulting Origin-Destination Trip Length Frequency (00 TLF) distributions by trip type are applied to the Gravity Model (GM) for comparison with comparable TLFs from the GM. The gravity model is calibrated to obtain friction factor curves for the three trip types, Internal-Internal (I-I), Internal-External (I-E), and External-External (E-E). ~oth "macro-scale" calibration and "micro-scale" calibration are performed. The comparison of the statewide GM TLF with the 00 TLF for the macro-scale calibration does not provide suitable results because the available 00 survey data do not represent an unbiased sample of statewide truck trips. For the "micro-scale" calibration, "partial" GM trip tables that correspond to the 00 survey trip tables are extracted from the full statewide GM trip table. These "partial" GM trip tables are then merged and a partial GM TLF is created. The GM friction factor curves are adjusted until the partial GM TLF matches the 00 TLF. Three friction factor curves, one for each trip type, resulting from the micro-scale calibration produce a reasonable GM truck trip model. A key methodological issue for GM. calibration involves the use of multiple friction factor curves versus a single friction factor curve for each trip type in order to estimate truck trips with reasonable accuracy. A single friction factor curve for each of the three trip types was found to reproduce the 00 TLFs from the calibration data base. Given the very limited trip generation data available for this research, additional refinement of the gravity model using multiple mction factor curves for each trip type was not warranted. In the traditional urban transportation planning studies, the zonal trip productions and attractions and region-wide OD TLFs are available. However, for this research, the information available for the development .of the GM model is limited to Ground Counts (GC) and a limited set ofOD TLFs. The GM is calibrated using the limited OD data, but the OD data are not adequate to obtain good estimates of truck trip productions and attractions .. Consequently, zonal productions and attractions are estimated using zonal population as a first approximation. Then, Selected Link based (SELINK) analyses are used to adjust the productions and attractions and possibly recalibrate the GM. The SELINK adjustment process involves identifying the origins and destinations of all truck trips that are assigned to a specified "selected link" as the result of a standard traffic assignment. A link adjustment factor is computed as the ratio of the actual volume for the link (ground count) to the total assigned volume. This link adjustment factor is then applied to all of the origin and destination zones of the trips using that "selected link". Selected link based analyses are conducted by using both 16 selected links and 32 selected links. The result of SELINK analysis by u~ing 32 selected links provides the least %RMSE in the screenline volume analysis. In addition, the stability of the GM truck estimating model is preserved by using 32 selected links with three SELINK adjustments, that is, the GM remains calibrated despite substantial changes in the input productions and attractions. The coverage of zones provided by 32 selected links is satisfactory. Increasing the number of repetitions beyond four is not reasonable because the stability of GM model in reproducing the OD TLF reaches its limits. The total volume of truck traffic captured by 32 selected links is 107% of total trip productions. But more importantly, ~ELINK adjustment factors for all of the zones can be computed. Evaluation of the travel demand model resulting from the SELINK adjustments is conducted by using screenline volume analysis, functional class and route specific volume analysis, area specific volume analysis, production and attraction analysis, and Vehicle Miles of Travel (VMT) analysis. Screenline volume analysis by using four screenlines with 28 check points are used for evaluation of the adequacy of the overall model. The total trucks crossing the screenlines are compared to the ground count totals. L V/GC ratios of 0.958 by using 32 selected links and 1.001 by using 16 selected links are obtained. The %RM:SE for the four screenlines is inversely proportional to the average ground count totals by screenline .. The magnitude of %RM:SE for the four screenlines resulting from the fourth and last GM run by using 32 and 16 selected links is 22% and 31 % respectively. These results are similar to the overall %RMSE achieved for the 32 and 16 selected links themselves of 19% and 33% respectively. This implies that the SELINICanalysis results are reasonable for all sections of the state.Functional class and route specific volume analysis is possible by using the available 154 classification count check points. The truck traffic crossing the Interstate highways (ISH) with 37 check points, the US highways (USH) with 50 check points, and the State highways (STH) with 67 check points is compared to the actual ground count totals. The magnitude of the overall link volume to ground count ratio by route does not provide any specific pattern of over or underestimate. However, the %R11SE for the ISH shows the least value while that for the STH shows the largest value. This pattern is consistent with the screenline analysis and the overall relationship between %RMSE and ground count volume groups. Area specific volume analysis provides another broad statewide measure of the performance of the overall model. The truck traffic in the North area with 26 check points, the West area with 36 check points, the East area with 29 check points, and the South area with 64 check points are compared to the actual ground count totals. The four areas show similar results. No specific patterns in the L V/GC ratio by area are found. In addition, the %RMSE is computed for each of the four areas. The %RMSEs for the North, West, East, and South areas are 92%, 49%, 27%, and 35% respectively, whereas, the average ground counts are 481, 1383, 1532, and 3154 respectively. As for the screenline and volume range analyses, the %RMSE is inversely related to average link volume. 'The SELINK adjustments of productions and attractions resulted in a very substantial reduction in the total in-state zonal productions and attractions. The initial in-state zonal trip generation model can now be revised with a new trip production's trip rate (total adjusted productions/total population) and a new trip attraction's trip rate. Revised zonal production and attraction adjustment factors can then be developed that only reflect the impact of the SELINK adjustments that cause mcreases or , decreases from the revised zonal estimate of productions and attractions. Analysis of the revised production adjustment factors is conducted by plotting the factors on the state map. The east area of the state including the counties of Brown, Outagamie, Shawano, Wmnebago, Fond du Lac, Marathon shows comparatively large values of the revised adjustment factors. Overall, both small and large values of the revised adjustment factors are scattered around Wisconsin. This suggests that more independent variables beyond just 226; population are needed for the development of the heavy truck trip generation model. More independent variables including zonal employment data (office employees and manufacturing employees) by industry type, zonal private trucks 226; owned and zonal income data which are not available currently should be considered. A plot of frequency distribution of the in-state zones as a function of the revised production and attraction adjustment factors shows the overall " adjustment resulting from the SELINK analysis process. Overall, the revised SELINK adjustments show that the productions for many zones are reduced by, a factor of 0.5 to 0.8 while the productions for ~ relatively few zones are increased by factors from 1.1 to 4 with most of the factors in the 3.0 range. No obvious explanation for the frequency distribution could be found. The revised SELINK adjustments overall appear to be reasonable. The heavy truck VMT analysis is conducted by comparing the 1990 heavy truck VMT that is forecasted by the GM truck forecasting model, 2.975 billions, with the WisDOT computed data. This gives an estimate that is 18.3% less than the WisDOT computation of 3.642 billions of VMT. The WisDOT estimates are based on the sampling the link volumes for USH, 8TH, and CTH. This implies potential error in sampling the average link volume. The WisDOT estimate of heavy truck VMT cannot be tabulated by the three trip types, I-I, I-E ('||'&'||'pound;-I), and E-E. In contrast, the GM forecasting model shows that the proportion ofE-E VMT out of total VMT is 21.24%. In addition, tabulation of heavy truck VMT by route functional class shows that the proportion of truck traffic traversing the freeways and expressways is 76.5%. Only 14.1% of total freeway truck traffic is I-I trips, while 80% of total collector truck traffic is I-I trips. This implies that freeways are traversed mainly by I-E and E-E truck traffic while collectors are used mainly by I-I truck traffic. Other tabulations such as average heavy truck speed by trip type, average travel distance by trip type and the VMT distribution by trip type, route functional class and travel speed are useful information for highway planners to understand the characteristics of statewide heavy truck trip patternS. Heavy truck volumes for the target year 2010 are forecasted by using the GM truck forecasting model. Four scenarios are used. Fo~ better forecasting, ground count- based segment adjustment factors are developed and applied. ISH 90 '||'&'||' 94 and USH 41 are used as example routes. The forecasting results by using the ground count-based segment adjustment factors are satisfactory for long range planning purposes, but additional ground counts would be useful for USH 41. Sensitivity analysis provides estimates of the impacts of the alternative growth rates including information about changes in the trip types using key routes. The network'||'&'||'not;based GMcan easily model scenarios with different rates of growth in rural versus . . urban areas, small versus large cities, and in-state zones versus external stations. cities, and in-state zones versus external stations.

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고속화염 용사법으로 제조된 WC-CoCr 코팅과 WC-CrC-Ni 코팅의 내마모 거동 (Wear Behaviors of WC-CoCr and WC-CrC-Ni Coatings Sprayed by HVOF)

  • 이승수
    • 한국산학기술학회논문지
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    • 제21권6호
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    • pp.204-211
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    • 2020
  • 경질 크롬 도금은 도금과정에서 유독성 물질인 Cr+6을 배출시키기 때문에 환경오염과 폐암을 유발하고 있어 최근 고속화염 용사법 (HVOF)을 이용한 코팅 방법이 대체 방법으로 각광받고 있다. 본 연구에서는 HVOF 방법을 이용하여 경질 크롬 도금 방법을 대체하기 위한 WC-CoCr과 WC-CrC-Ni 서멧 코팅을 제조하였으며, 제조된 코팅층의 물리적/화학적 특성인 미세경도, 기공도, 결정상 및 미세구조를 경도기, 광학현미경, X-선 회절 (XRD), 주사전자현미경(SEM) 및 EDS를 이용하여 분석하였다. 코팅층의 마모 및 마찰 거동 분석을 위해 왕복 슬라이딩 마모 테스트 방법을 이용하여 25 ℃, 250 ℃, 450 ℃의 온도에서 실시하였으며, 두 코팅층의 마모/마찰 특성을 비교 평가하여, 코팅층의 내마모 성능이 미세구조와 금속기지 결합제 간의 연관성이 있음을 확인하였다. 결과적으로 미세구조가 균일하고, 기공도가 낮을수록 내마모성이 향상되고, 금속기지 결합제가 많을수록 우수한 내마모성을 나타내는 것으로 확인되었다. 즉, 균일한 미세구조와 과량의 Co, Cr 금속기지 결합제, 낮은 기공도로 인해 온도와 테스트 온도와 관계없이 WC-CoCr 코팅이 WC-CrC-Ni 코팅에 비해 내마모성이 우수한 것으로 나타났다.

능동형 소음저감 기법을 위한 도로교통소음 예측 모형 평가 연구 (Evaluation of a Traffic Noise Predictive Model for an Active Noise Cancellation (ANC) System)

  • 안덕순;문성호;안오성;김도완
    • 한국도로학회논문집
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    • 제17권6호
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    • pp.11-18
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    • 2015
  • PURPOSES : The purpose of this thesis is to evaluate the effectiveness of an active noise cancellation (ANC) system in reducing the traffic noise level against frequencies from the predictive model developed by previous research. The predictive model is based on ISO 9613-2 standards using the Noble close proximity (NCPX) method and the pass-by method. This means that the use of these standards is a powerful tool for analyzing the traffic noise level because of the strengths of these methods. Traffic noise analysis was performed based on digital signal processing (DSP) for detecting traffic noise with the pass-by method at the test site. METHODS : There are several analysis methods, which are generally divided into three different types, available to evaluate traffic noise predictive models. The first method uses the classification standard of 12 vehicle types. The second method is based on a standard of four vehicle types. The third method is founded on 5 types of vehicles, which are different from the types used by the second method. This means that the second method not only consolidates 12 vehicle types into only four types, but also that the results of the noise analysis of the total traffic volume are reflected in a comparison analysis of the three types of methods. The constant percent bandwidth (CPB) analysis was used to identify the properties of different frequencies in the frequency analysis. A-weighting was applied to the DSP and to the transformation process from analog to digital signal. The root mean squared error (RMSE) was applied to compare and evaluate the predictive model results of the three analysis methods. RESULTS : The result derived from the third method, based on the classification standard of 5 vehicle types, shows the smallest values of RMSE and max and min error. However, it does not have the reduction properties of a predictive model. To evaluate the predictive model of an ANC system, a reduction analysis of the total sound pressure level (TSPL), dB(A), was conducted. As a result, the analysis based on the third method has the smallest value of RMSE and max error. The effect of traffic noise reduction was the greatest value of the types of analysis in this research. CONCLUSIONS : From the results of the error analysis, the application method for categorizing vehicle types related to the 12-vehicle classification based on previous research is appropriate to the ANC system. However, the performance of a predictive model on an ANC system is up to a value of traffic noise reduction. By the same token, the most appropriate method that influences the maximum reduction effect is found in the third method of traffic analysis. This method has a value of traffic noise reduction of 31.28 dB(A). In conclusion, research for detecting the friction noise between a tire and the road surface for the 12 vehicle types needs to be conducted to authentically demonstrate an ANC system in the Republic of Korea.

공압근육을 사용한 발목근력보조로봇의 개발 (Development of Ankle Power Assistive Robot using Pneumatic Muscle)

  • 김창순;김정엽
    • 대한기계학회논문집A
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    • 제41권8호
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    • pp.771-782
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    • 2017
  • 본 논문은 노약자들의 발목근력보조를 위한 착용형 로봇에 대해서 서술하였다. 기존 착용형 로봇들은 보행 시 필요한 근력을 보조하기 위해 대부분 모터와 감속기를 사용하였다. 하지만 모터와 감속기의 조합은 무게가 무거울 뿐만 아니라 감속기 치차의 마찰때문에 실제 사람의 근육과 달리 강성과 토크를 동시에 제어하기 어려운 한계가 있다. 따라서 본 연구에서는 모터/감속기 조합보다 가볍고 안전하며 근력을 보조하는 힘을 충분히 발휘할 수 있는 Mckibben 공압 근육을 사용하였다. 발목의 피칭 모션에 이용되는 종아리 가자미근 및 앞정강근의 힘을 한 쌍의 공압 근육을 사용한 상극구동으로 보조하였으며, 상극구동제어를 위해 상극구동 모델 파라미터들을 실험적으로 도출하였다. 사용자의 보행의지를 판단하고자 발바닥에 부착된 압력변위센서로 압력과 압력중심위치를 측정하여 발바닥의 하중과 발목토크를 계산하였고, 이를 기반으로 공압 근육 관절의 강성과 토크를 동시에 제어하였다. 최종적으로, 트레드밀에서 근전도 신호를 측정하여 발목근력보조로봇의 성능을 실험적으로 입증하였다.

Parylene-C 코팅된 의료용 SUS304 소재의 결합력 향상을 위한 플라즈마 처리 효과 (The effect of plasma treatment to improve adhesion strength of parylene-C coated medical grade SUS304)

  • 김동국;송태하;정용훈;강관수;윤덕규;김민욱;우영재;서요한;김경아;노지형
    • 한국표면공학회지
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    • 제55권6호
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    • pp.390-397
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    • 2022
  • Parylene-C which was mainly used for industries such as electronics, machinery and semiconductors has recently been in the spotlight in the medical field due to its properties such as corrosion resistance and biocompatibility. In this study we intend to derive a plan to improve the bonding strength of Parylene-C coating with the SUS304 base material for medical use which can be applied to various medical fields such as needles, micro needles and in vitro diagnostic device sensors. Through plasma pretreatment the bonding strength between Parylene-C and metal materials was improved. It was confirmed that the coated surface was hydrophobic by measuring the contact angle and the improvement of the surface roughness of the sample manufactured through CNC machining was confirmed by measuring the surface roughness with SEM. Through the above results, it is thought that it will be effective in increasing usability and reducing pain in patients by minimizing friction when inserting medical devices and in contact with skin. In addition it can be applied to various application fields such as human implantable stents and catheters, and is expected to improve the performance and lifespan of medical parts.

전기차 인너벨트 웨더스트립용 EPDM/PP Thermoplastic Vulcanizates 재료설계인자에 따른 점탄성과 글라스 마찰 소음 상관관계 연구 (Investigation of Viscoelastic Properties of EPDM/PP Thermoplastic Vulcanizates for Reducing Innerbelt Weatherstrip Squeak Noise of Electric Vehicles)

  • 조승현;윤범용;이상현;홍경민;이상현;서종환
    • Composites Research
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    • 제34권3호
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    • pp.192-198
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    • 2021
  • 전기차의 수요 및 보급이 확대됨에 따라 차량 내 이음(buzz, squeak, rattle, BSR) 개선에 대한 요구가 커지고 있다. 이에 풍절음, 도어 글라스 및 차량 진동을 차단하는 인너벨트 웨더스트립(innerbelt weatherstrip)의 댐핑(damping) 특성 향상을 통해 BSR을 저감하는 기술 개발이 필수적이다. 기존 열경화성(thermoset) 탄성체 대비 가볍고 재활용이 가능한 열가소성(thermoplastic) 탄성체가 주목을 받고 있지만 낮은 소재 댐핑과 영구압축줄음률(compression set)로 인해 도어 글라스와 웨더스트립 간 마찰 소음을 발생하는 문제가 있다. 고분자 댐핑 특성은 점탄성(viscoelastic)에 좌우되므로, 본 연구에서는 인너벨트 웨더스트립과 도어 글라스 간 마찰 소음을 개선하기 위해 EPDM (ethylene-propylene-diene monomer)/PP (polypropylene) thermoplastic vulcanizates (TPV)의 재료설계인자(EPDM/PP 비율, EPDM 내 ENB 함량)에 따른 점탄성 분석을 통해 소재 댐핑 특성을 평가하였다. EPDM/PP 비율에 따른 분석을 통해 PP 비율이 낮을수록 소재가 연화되고, 탄성회복력(resilience)이 증가하여 저장탄성률(storage modulus)은 10.8% 감소하고 댐핑 특성을 의미하는 감쇠계수(tanδ)는 88.2% 증가함을 확인하였다. 또한 EPDM 내 ENB 함량이 높을수록 소재의 가교밀도(crosslink density)가 증가하지만, 동적가교(dynamic vulcanizate) 과정 중 PP에 분산된 EPDM particle의 크기가 감소한다. 이로 인해 증가된 EPDM/PP 계면 간 면적 증가로 인해 계면 미끄러짐에서 기인한 손실탄성률(loss modulus)이 24.7% 증가하여 댐핑 특성이 향상되었다. 재료설계인자에 따른 물성분석을 바탕으로 최적 소재(낮은 PP 비율(14 wt%), 높은 ENB 함량 (8.9 wt%))를 배합한 결과 소재 댐핑 특성(tanδ peak)은 기존 소재(PP27, EPDM/PP 30/27, ENB content 5.7 wt%) 대비 140% 증가하여 재료설계인자에 따라 댐핑 특성을 제어할 수 있음을 확인하였다. 설계된 소재의 글라스 마찰 소음 개선 효과를 확인하기 위해 stick-slip 시험을 통해 마찰 소음을 평가하였다. 소재 댐핑 특성이 향상됨에 따라 마찰 진동의 가속도 peak가 약 57.9% 감소하였다. 이러한 결과로부터 재료설계인자에 따른 소재 댐핑 특성 향상을 통해 인너벨트 웨더스트립의 글라스 마찰 소음을 개선할 수 있음을 확인하였으며, 향후 소재 재료설계인자에 따른 물성 제어를 통해 부품의 요구 성능에 맞는 다양한 재료설계에 활용할 수 있을 것으로 기대된다.