• 제목/요약/키워드: friction loss power

검색결과 113건 처리시간 0.027초

사판식 피스톤 모터의 트라이포드 기구의 거동 특성 연구 (A Study on the Characteristics of Behavior of Tripod Mechanism in Swashplate Type Piston Motor)

  • 함영복;하정훈;박경민;김성동
    • 동력기계공학회지
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    • 제6권3호
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    • pp.36-41
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    • 2002
  • A swashplate type piston motor with a tripod joints is introduced to improve compactness and starting torque in conventional types of motor. If the driving torque of motor shaft is transmitted by utilizing the mechanism, its friction torque loss would be drastically reduced and mechanical efficiency would be improved because the lateral force on the piston of the rod type motor with tripod joints mechanism is relatively smaller than that of the conventional plunger type motor. In particular, kinematics analysis for the mechanism are done as a preliminary study to investigate the feasibility of the mechanism in the axial piston motor. General formulas are derived from the displacement and velocity analysis of the mechanism, showing relationships between output shaft and shoe holder motion. A series of numerical calculations are carried out for a medium size motor with 160cc/rev using the formulas and their graphical plots are shown as well.

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반응 표면법을 이용한 이륜자동차 브레이크 디스크 마멸량에 관한 연구 (A Study on Wear loss of Motorcycle Brake Disk by Response Surface Method)

  • 전환영
    • 동력기계공학회지
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    • 제12권3호
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    • pp.44-49
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    • 2008
  • In this research, I would like to choose sliding distance and ventilated hole number which affect to the amount of wear of disk and pad as experiment conditions of 'the amount of wear' through wear test of motorcycle brake disk. Also, I analyze the amount of wear according to the variation of coefficient of friction by using design of experiment that is being widely used in diverse areas. With the tests of least, I present the correlation of each experiment condition. Therefore, I analyzed the variation of the amount of wear of disk and pad according to test factors such as ventilated hole number, applied load, sliding speed, and sliding distance in wear test of motorcycle brake disk by applying the design of experiment. Also, I analyzed quantitatively the influence of test factors through Taguchi Robust experimental design, response surface and examined the most suitable level and estimation of the amount of wear of disk. From these, I reached the following conclusions. response surface design, mathematical model was constructed about amount of wear of disk and pad. The amount of wear that decrease according to increase of ventilated hole number, and it's increase according to Increase of applied load, sliding speed, and sliding distance.

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SKD11 절단금형치구용 소재의 마모손상에 관한 연구 (A study on wear damage of SKD11 steel material for a cutting mold jig)

  • 남기우;김철수;안석환
    • 동력기계공학회지
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    • 제20권5호
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    • pp.5-13
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    • 2016
  • This study is on wear damage of the material for a molding machine that be used at finally cutting of metal beam made in roll forming process of vehicle bump beam process line. SKD11 steel was used with the material for cutting mold jig. In the cutting mold jig, Ti diffusion heat treatment after vacuum heat treatment was carried out for upgrade of surface hardness and anti-wear. Also, the heat treatments by various methods were performed to compare the wear damage degree against above the existing heat treatment. Wear loss and friction coefficient were obtained from wear test. And, micro Vickers hardness values were compared with damaged parts or not of cutting mold jig. Micro Vickers hardness value appeared higher at the undamaged part by Ti diffusion heat treatment. The micro Vickers hardness well followed a two-parameter Weibull probability distribution.

무한궤도 수차의 성능시험 (Performance Test of a Catapillar Track-Hydroturbine)

  • 이현구;김현진;김현수
    • 대한기계학회논문집B
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    • 제20권1호
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    • pp.237-243
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    • 1996
  • Current low head and small scale hydroturbines have limitations in the minimum required head and flow rate for efficient operation. This study attempts to develop a new concept hydroturbine which is expected to run efficiently even in very low head and small flow rate, so that the limitations on the conventional small scale hydropower could be alleviated and competition with other alternative energy sources in the economic respect could be attained. A small scale catapillar track- hydroturbine was fabricated and the performance test was carried out in a water tunnel over the head range of H = 0.8 m ~ 1.26 m. The peak turbine efficiency was 41.3% at the speed ratio of 0.6, and the turbine loss was mostly due to the friction at the chain drive used for power transmission from the runner to the shafts. This type of turbine is expected to become competitive when some improvement in the power transmission mechanism is made.

전기화학반응을 수반한 유로채널 형상에 따른 마찰계수에 대한 연구 (Friction Factor in Micro Channel Flow with Electrochemical Reactions in Fuel Cell)

  • 조선아;이필형;한상석;최성훈;황상순
    • 전기화학회지
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    • 제10권4호
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    • pp.245-251
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    • 2007
  • 주어진 연료전지면적에서 반응면적이 넓을수록 성능이 향상되는 연료전지는 좁은 폭의 채널을 여러 개 존재하게 하는 구조를 선호하지만 채널 폭이 좁아질수록 압력이 커지는 문제가 고려되어져야 한다. 그러나 현재 채널 구조에 따른 압력에 대한 연구는 많이 진행되어져 왔지만 대부분 반응을 고려하지 않았으며, 반응을 고려한 경우에 어떤 경향을 나타내는지 알아보는 것이 연료전지 유로설계에 있어 매우 중요하다. 본 논문에서 화학반응을 고려한 평행류, 90도 밴드형, serpentine 세가지 종류의 유로채널를 가진 연료전지를 수치 해석하여 반응을 고려하지 않은 경우와 마찰계수(fRe), 속도, 압력강하를 비교하여 본 결과 parallel과 bend 형태의 채널은 반응을 고려한 경우 반응에 의한 밀도의 감소에 따라 근소하게 감소한 것을 알 수 있었다. 그러나 serpentine채널은 다공성매체인 확산층을 통해 인접한 채널로 가스가 이동하는 bypass flow 영향에 의하여 상대적으로 낮은 압력강하를 나타내는 것을 알 수 있었다.

한면에 리브가 설치된 4벽면 수축/확대 채널의 난류 열전달과 유체마찰 (Turbulent Heat Transfer and Friction in Four-Wall Convergent/Divergent Square Channels with One Ribbed Wall)

  • 안수환;이명성
    • 대한기계학회논문집B
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    • 제39권10호
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    • pp.773-778
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    • 2015
  • 가스터빈 냉각 장치인 블레이드 등과 같은 산업 설계를 개선하기 위해 사각 수축 및 확대채널에서 축방향의 거리에 따라 국부 난류 열전달과 압력강하에 대해 실험적으로 조사하였다. 수축 및 확대채널의 한 면에만 리브($10mm{\times}100mm{\times}5mm(t)$)를 연속적으로 배치하였고 충돌 각은 $90^{\circ}$로 피치(p)/높이(e)의 비는 10이 되도록 하였다. 수축채널의 수력직경비($D_{ho}/D_{hi}$)는 0.75, 확대채널의 수력직경비는 1.33 그리고 직선채널은 1.00이다. 열성능 비교를 위해 3가지 보편적인 제약 조건을 채택 하였다. 즉 동일 유량, 동일 펌프 동력 그리고 동일한 압력 강하이다. 3가지 조건모두 확대 채널에서 우수한 열 성능을 보였다.

플라스틱 기어의 트라이볼로지적 특성 향상을 위한 DLC 코팅 적용 (Evaluation of Tribological Characteristics of Diamond-Like Carbon (DLC) Coated Plastic Gear)

  • 배수민;마디 카뎀;서국진;김대은
    • Tribology and Lubricants
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    • 제35권1호
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    • pp.1-8
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    • 2019
  • Demand for plastic gears are increasing in many industries due to their low production cost, light weight, applicability without lubricant, corrosion resistance and high resilience. Despite these benefits, utilizing plastic gears is limited due to their poor material properties. In this work, DLC coating was applied to improve the tribological properties of polyamide66 gear. 0 V, 40 V, and 70 V of negative bias voltages were selected as a deposition parameter in DC magnetron sputtering system. Pin-on-disk experiment was performed in order to investigate the wear characteristics of the gears. The results of the pin-on-disk experiment showed that DLC coated polyamide66 with 40 V of negative bias voltage had the lowest friction coefficient value (0.134) and DLC coated PA66 with 0 V of negative bias voltage showed the best wear resistance ($9.83{\times}10^{-10}mm^3/N{\cdot}mm$) among all the specimens. Based on these results, durability tests were conducted for DLC coated polyamide66 gears with 0 V of negative bias voltage. The tests showed that the temperature of the uncoated polyamide66 gear increased to about $37^{\circ}C$ while the DLC coated gear saturated at about $25^{\circ}C$. Also, the power transmission efficiency of the DLC coated gear increased by about 6% compared to those without coating. Weight loss of the polyamide66 gears were reduced by about 73%.

양측면 수축/확대 사각채널에서 한면에 설치된 리브의 각도가 열성능에 미치는 효과 (Effect of Rib Angle on Thermal Performance in a Two Wall Convergent/Divergent Channel with Ribs on One Wall)

  • 안수환;이명성;배성택
    • 설비공학논문집
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    • 제27권4호
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    • pp.195-200
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    • 2015
  • The thermal performance in the channels with two-wall rectangular convergent/divergent cross-sectional areas along the axial distance was investigated experimentally. The ribbed rectangular convergent/divergent channels were manufactured with a fixed rib height (e) = 10 mm and the ratio of rib spacing (p) to height (e) = 10. Three different parallel angled ribs (a = $30^{\circ}$, $45^{\circ}$, and $60^{\circ}$) were each placed on the channel's one sided wall only. The convergent channel of $D_{ho}/D_{hi}=0.67$ and the divergent channel of $D_{ho}/D_{hi}=1.49$ were considered. The ribbed divergent channel produced better thermal performance than the ribbed convergent channel in three different restrictions; identical flow rate, identical pumping power, and identical pressure loss.

수동형 자기 베어링과 유체 동압 저널베어링을 이용한 HDD용 스핀들 모터 개발 (Development of a HDD Spindle Motor Using Passive Magnet Bearing and Fluid Dynamic Journal Bearing)

  • 이청일;김학운;장건희
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.473-477
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    • 2005
  • This paper presents a highly efficient HDD (Hard Disk Drive) spindle motor with a passive magnetic thrust bearing and a fluid dynamic journal bearing and its effectiveness is verified through experiment. It eliminates the mechanical friction loss of a thrust bearing which is around 18% of total power consumption of a 3.5' HDD spindle motor, by replacing a conventional fluid dynamic thrust bearing with a passive magnetic thrust bearing. The passive magnetic thrust bearing using permanent magnets is inherently unstable in radial direction. However, the radial fluid dynamic force of the fluid dynamic journal bearing counterbalances the radial magnetic force of magnetic thrust bearing to achieve the stability as the motor spins up. It has less or equivalent runout and less flying height than the conventional spindle motor.

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복합소재를 사용한 직선모터용 경량이송테이블 개발 (Development of Lightweight Moving Table for Linear Motor using Composite Materials)

  • 황영국;은인웅;이춘만;서용원
    • 한국정밀공학회지
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    • 제27권4호
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    • pp.7-13
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    • 2010
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. Therefore, it is necessary to design moving table with high stiffness, high efficiency and light weight construction. This paper presents the development of moving table using composite material. In order to develop light weight construction of moving table, finite element analysis is performed to find best moving table construction and composite stacking sequence. NASTRAN and MINITAB were used as the optimizer. A prototype for the moving table using composite material was created.