• Title/Summary/Keyword: friction heat

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Effect of Rib Height on Turbulence and Convective Heat Transfer (리브의 높이가 난류 및 열전달특성에 미치는 영향)

  • Nine, Md.J.;Kim, S.J.;Jeong, H.M.;Chung, H.S.;Rahman, M.Sq.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.30-37
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    • 2012
  • Effect of rib heights is found as significant parameter to enhance convective heat transfer performance under laminar and low turbulent regime. Circular ribs with different ribheight to channel height ratios, e/H = 0.05, 0.1, 0.15, are fabricated over the copper substrate respectively in a rectangular duct having 7.5 cross sectional aspect ratio. Only one rib pitch to rib height ratio (P/e = 10) has been chosen for all different height ribs. The result shows that the arithmetic average of turbulence intensity decreases with decreasing roughness height calculated between two ribs under laminar and low turbulent region. It occurs because the area of recirculation and reattachment zone also decreases with decreasing rib height. Optimum thermal enhancement factor is derived by 0.1 rib height to channel height ratio under low turbulent region but 0.15 rib height to channel height ratio gives maximum subjected to laminar flow.

Temperature Measurement on Ultrasonic Weld Surfaces by Using an Infrared Sensor (적외선 센서를 이용한 초음파 용착부의 마찰열 측정)

  • Kim, Won-Ho;Kang, Eun-Ji;Min, Kyung-Tak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.425-429
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    • 2017
  • During ultrasonic welding, plastic deformation, elastic hysteresis, and friction generate heat at the contact portions of the two materials to be welded, theoretically analyzing and experimentally measuring the temperature at the welded part are very important for identifying the heat affected zone. However, the welding temperature during ultrasonic welding wherein welding is performed in less than a second is a challenge. We investigated the effects of welding conditions such as welding time, welding pressure, and the ultrasonic vibration amplitude of horns on the temperature of welded surface of a Ni sheet of thickness 0.1 mm. We used a horn with a resonance frequency of 40 kHz and an ultrasonic welder. The temperature was measured using a intrared sensor, and its characteristics were investigated. Experimental results showed that increase in welding time and pressure and ultrasonic vibration amplitude of horns generally caused the increase in surface temperature of the weld.

A Study on Temperature Field and Contact Pressure in Ventilated Disc-Pad Brake by 3D Thermo-mechanical Coupling Model (3차원 열-기계 커플링 모델에 의한 벤틸레이티드 디스크-패드 브레이크의 온도 분포와 접촉 압력에 관한 연구)

  • Hwang, Pyung;Seo, Hee-Chang;Wu, Xuan
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.421-426
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    • 2009
  • The brake system is important part of automobile safety system. The disc brake system is divided two parts: the rotating axisymmetrical disc and the stationary pads. During braking, the kinetic energy and potential energy of moving vehicle were converted into the thermal energy through frictional heat between the brake disc and the pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperature during the braking process. The object of present work is to determine temperature and thermal stress, to compare to simulation results and experimental results in the disc by partial 3D model of ventilated disc brake with appropriate boundary conditions. In the simulation process, the mechanical loads were applied to the thermo-mechanical coupling analysis in order to simulate the process of heat produced by friction.

Analysis of Temperature Distribution in a Rolling Tire due to Strain Energy Dissipation (회전하는 타이어의 변형에너지 손실에 의한 온도분포 해석)

  • Park, Hyun-Cheol;Youn, Sung-Kie;Song, Tae-Sok;Kim, Nam-Jeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.746-755
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    • 1997
  • This paper addresses the systematic procedure using sequential approach for the analysis of the coupled thermo-mechanical behavior of a steady rolling tire. Not only the knowledge of mechanical stresses but also of the temperature loading in a rolling tire are very important because material damage and material properties are significantly affected by the temperature. In general, the thermo-mechanical behavior of a pneumatic tire is highly complex transient phenomenon that requires the solution of a dynamic nonlinear coupled themoviscoelasticity problem with heat source resulting from internal dissipation and friction. In this paper, a sequential approach, with effective calculation schemes, to modeling this system is presented in order to predict the temperature distribution with reasonable sccuracies in a steady state rolling tire. This approach has the three major analysis modules-deformation, dissipation, and thermal modules. In the dissipation module, an analytic method for the calculation of the heat source in a rolling tire is established using viscoelastic theory. For the verification of the calculated temperature profiles and rolling resistance at different velocities, they were compared with the measured ones.

Temperature Measurement when High-speed Machining using Infra-red Thermal Imaging Camera (적외선 열화상 카메라를 이용한 고속가공에서의 열 발생 특성)

  • 김흥배;이우영;최성주;유중학
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.422-428
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    • 2001
  • The term High Speed Machining has been used for many years to describe end milling with small diameter tools at high rotational speeds, typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. With increasing cutting speed used in modern machining operation, the thermal aspects of cutting become more and more important. It not only directly influences in rate of tool wear, but also will affect machining precision recognized as thermal expansion and the roughness of the surface finish. Hence, one needs to accurately evaluate the rate of cutting heat generation and temperature distributions on the machining surface. To overcome the heat generation, we used to cutting fluid. Cutting fluid play a roles in metal cutting process. Mechanically coupled effectiveness of cutting fluids affect to friction coefficient at tool-work-piece interface and cutting temperature and chip control, surface finish, tool wear and form accuracy. Through this study, we examined the behavior of heat generation in high-speed machining and the cooling performance of various cooling methods.

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Feasibility Study on Modified OTEC (Ocean Thermal Energy Conversion) by Plant Condenser Heat Recovery (발전소 복수기 배열회수 해양온도차 발전설비 적용타당성 검토)

  • Jung, Hoon;Kim, Kyung-Yol;Heo, Gyun-Young
    • New & Renewable Energy
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    • v.6 no.3
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    • pp.22-29
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    • 2010
  • The concept of Ocean Thermal Energy Conversion (OTEC) is simple and various types of OTEC have been proposed and tried. However the location of OTEC is limited because OTEC requires $20^{\circ}C$ of temperature difference as a minimum, so most of OTEC plants were constructed and experimented in tropical oceans. To solve this we proposed the modified OTEC which uses condenser discharged thermal energy of existing fossil or nuclear power plants. We call this system CTEC (Condenser Thermal Energy Conversion) as this system directly uses $32^{\circ}C$ partially saturated steam in condenser instead of $20{\sim}25^{\circ}C$ surface sea water as heat source. Increased temperature difference can improve thermal efficiency of Rankine cycle, but CTEC should be located near existing plant condenser and the length of cold water pipe between CTEC and deep cold sea water also increase. So friction loss also increases. Calculated result shows the change of efficiency, pumping power, net power and other parameters of modeled 7.9 MW CTEC at given condition. The calculated efficiency of CTEC is little larger than that of typical OTEC as expected. By proper location and optimization, CTEC could be considered another competitive renewable energy system.

Analysis of the Cooling Fin for the Temperature Reduction of the Tire Sidewall (타이어 사이드월 온도 저감을 위한 Cooling Fin 해석)

  • Park, JaeHyen;Jung, SungPil;Chang, WonSun;Chun, ChulKyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.862-867
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    • 2014
  • When the vehicle is traveling, the deformation caused by friction continued with the ground is made to occur because the tire is the composite material of a viscoelastic. Part of the deformation energy is converted into heat energy as Hysteresis and temperature inside the tire rises. The generated heat is shed to the outside through the convection and evangelism. Increase in the internal temperature of the tire is difficult to ensure the safety of vehicle by damage to the tire during driving. Recently, Even when the tire is damaged, it is designed to be possible to driving in case of run-flat tires but the fact is that the development of the technology for the synergistic effect of heat release inside the tire by the side reinforcement is necessary. In this study, by using the Finite Element Method (FEM), applying the cooling fins to the tire sidewall, it is intended to check the temperature distribution along the shape of the cooling fins and the temperature reduction effect.

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A study of comparative experiment process for heat resistance of brake disk materials (제동디스크 소재의 내열성 비교시험방법 연구)

  • Lim, Choong-Hwan;Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.941-947
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    • 2008
  • In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. During disk braking, kinetic energy of the vehicle is converted into thermal energy through friction between disk and brake pad. And it causes high temperature concentration and generates thermal crack on the brake disk surface. In this study, comparative test process for heat-resistance of candidate materials was designed for development of brake disk materials having high heat-resistance. We also verified the efficiency of the process by experiments using conventional brake disk materials.

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The study of turbulent flow structures in a wavy channel using direct numerical simulation (직접수치모사를 통한 Wavy Channel 내의 난류 유동 구조의 연구)

  • Lee, Dae-Sung;Ha, Man-Yeong;Yoon, Hyun-Sik;Chun, Ho-Hwan;Jeon, Chung-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1807-1812
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    • 2004
  • Sinusoidal wavy channel is one of the most commonly used devices in the industry for achieving mixing and heat transfer. Here we report on results obtained from the DNS of flow inside the wavy channel performed using the finite volume technique. As a primary stage to obtain the optimal design for heat transfer and mixing, this study observed the basic flow structures in a wavy channel. The mass flow rate is kept constant with friction Reynolds number of $Re_{\tau}$ = 140 . Time- and space-averaged and instantaneous flow fields are illustrated to observe the flow structures. Although the direct comparison of results between turbulent wavy and flat channel is somehow difficult due to the different flow phenomena derived from different configuration, here the mean streamwise velocity and RMS of velocities at same $Re_{\tau}$ of two different channels are compared. The basic difference between wavy and flat channel flow is the existence of small scale wall vortices along the walls in a wavy channel. These vortices make flow more complex, which will accompany the increase of heat transfer, pressure drop and drag.

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Heat Transfer Enhancement in a Divergent Passage with 30° Inclined Ribs (30° 경사 리브가 있는 확대 채널 통로 내의 열전달 증가)

  • Lee, Myung Sung;Ahn, Soo Whan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.8
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    • pp.401-407
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    • 2017
  • The effect of different rib geometries such as V-shaped continuous (case A), parallel broken (case B), and V-shaped broken (case C) ribs on local heat transfer distributions and pressure drops in a divergent channel with $30^{\circ}$ inclined ribs on one wall or two walls was investigated for Reynolds numbers from 22,000 to 75,000. Top and bottom walls were insulated; two side walls were uniformly heated in the divergent channel. Heated walls were composed of 10 isolated coper sections and length-to-outlet hydraulic diameter ratio of 10. Rib height-to-outlet hydraulic diameter ratio was 0.1, and rib pitch-to-height ratio equaled 10. Results revealed that V-shaped continuous rib (case A) produced approximately 1.4 times higher average Nussselt number than in the parallel broken rib (case B), and V-shaped broken rib (case C) in the channel with two ribbed walls at Re = 54,000.