• Journal of the Korean institute of surface engineering
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• 제46권1호
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• pp.36-41
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• 2013

Friction stir welding (FSW) is a relatively new joining technique particularly for magnesium and aluminum alloys that are difficult to fusion weld. In this study, AZ31 Mg alloys were joined by FSW with shoulder diameter 11, 19 mm and rotating speed 900, 1200, 1500, 1800 rpm. The shoulder diameter and welding speed depended on the heat input during FSW process. As a result, the microstructures of stir zone were a fine grain by dynamic recrystallization. According to the larger shoulder diameter and the higher rotating speed, refined grain sizes of stir zone were grown by higher heat input, and the microhardness of stir zone was lower. The tensile strength at the shoulder diameter 19 mm, rotating speed 900 rpm was obtained maximum value. This value compared with the base metal was over 93%.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• 제19권6호
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• pp.841-846
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• 2010

The present study examined the mechanical properties of the friction welding with hollow and solid shaft of SM45, of which the diameter is 25.2mm and 33mm. Friction welding was conducted at welding conditions of 2,000rpm, friction pressure of 50MPa, upset pressure of 70MPa, friction time of 0.4sec to 1.4sec by increasing 0.2sec, upset time of 2.0 sec including variable such as friction time are following. Under these conditions, a tensile test, a hardness test and a microstructure of weld interface were studied. The results were as follows : When the friction time was 1.0 seconds under the conditions, the maximum tensile strength of the friction weld happened to be 1,094MPa, which is 120% compared with the tensile strength of SM45C base metal. The upset length linearly increased as friction time increased. According to the hardness test, the hardness distribution of the weld interface was formed from 475Hv to 739Hv. HAZ(Heat Affected Zone) was formed from the weld interface to 2mm of SM45C.

• Journal of Welding and Joining
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• 제15권2호
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• pp.43-53
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• 1997

The complete joining method for dissimilar press punch materials and its real-time evaluation method is not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. This work was carried out to determine the proper friction welding conditions and to analyze mechanical properties of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch) using aluminum (A6061 for the interlayer material) as an insert material between the sintered carbide tool materials and the alloy steel. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

• Tribology and Lubricants
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• 제29권2호
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• pp.98-104
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• 2013

Cu-matrix-sintered brake pads and heat-resistant low-alloy steel are commonly applied to basic brake systems in high-energy moving machines. We analyzed how the tribological characteristics are influenced by the inertial mass. A high inertial mass decreased the friction coefficient by about 15% compared to a low inertial mass under all velocity conditions. The wear rates of the friction materials increased with the inertial mass. Thus, the inertial mass influences the friction coefficient and wear rate of the friction materials and disk but not the friction stability.

• Journal of the Korean Society of Safety
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• 제16권3호
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• pp.19-25
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• 2001

The friction-welding SM25C is a substitute for the suing steel that is utilized in the machinery, airplane, and automobile, ok. This substitution would provide reduction of material and weight of welding parts. From the result we found that the strength of the friction welded joint was 529-617MPa and the toughness 1.2 times higher than that of the base metal. The optimal condition of friction welding was found as follows : n=2000rpm, $P_1$=68㎫, $P_2$=137MPa, $t_2$=2sec, $t_1$=2-4sec, Considering the strength, the hardness, and the reduction of area in the friction welding, the fiction welding using SUP9A and SM25C was found to cause no problem in on-the-job application.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 한국추진공학회 2008년도 제31회 추계학술대회논문집
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• pp.283-287
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• 2008

The heat released during the external frictional motion is a factor responsible for initiating energetic materials under all types of mechanical stimuli including impact, drop, or penetration. We model the friction-induced ignition of HMX, RDX and AP/HTPB propellant using the BAM friction apparatus and one-dimensional time-to-explosion apparatus whose results are used to validate the friction ignition mechanism and the deflagration kinetics of energetic materials, respectively. The ignition times for each energetic sample due to friction are presented.

• Proceedings of the KSME Conference
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• 대한기계학회 2001년도 춘계학술대회논문집D
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• pp.782-789
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• 2001

Local heat/mass transfer and friction loss in a square duct roughened with various types of continuous and discrete rib turbulators are investigated. The combined effects of the gap flows of the discrete ribs and the secondary flows are examined for the purpose of the reduction of thermally weak regions and the promotion of the uniformity of heat/mass transfer distributions as well as the augmentation of average heat/mass transfer. The rib-to-rib pitch to the rib height ratio (p/e) of 8 and the rib angles of 90 and 60 deg are selected with $e/D_{h}=0.08$. The vortical structure of the secondary flows induced by the parallel angled arrays are quite distinct from that induced by the cross angled arrays. This distinction influences on heat/mass transfer and friction loss in all the tested cases. The gap flows of the discrete ribs reduce the strength of the secondary flows but promote local turbulence and flow mixing. As a result, the fairly uniform heat/mass transfer distributions are obtained with two row gaps.

• Journal of Mechanical Science and Technology
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• 제14권3호
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• pp.350-357
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• 2000

Experiments were performed by using PF-5060 and water to investigate the influence of an aspect ratio of a horizontal rectangular channel on the cooling characteristics from an in-line $6{\times}1$ array of discrete heat sources which were flush mounted on the top wall of the channel. The experimental parameters were aspect ratio of rectangular channel, heat flux of simulated VLSI chip, and channel Reynolds number. The chip surface temperatures decreased with the aspect ratio at the first and sixth rows, and decreased more rapidly at a high heat flux than at a low heat flux. The measured friction factors at each aspect ratio for both water and PF-5060 gave a good agreement with the values predicted by the modified Blasius equation within ${\pm}7%$. The Nusselt number increased as the aspect ratio decreased, but the increasing rate of Nusselt number reduced as the aspect ratio decreased. A 5:1 rectangular channel yields the most efficient cooling performance when the heat transfer and pressure drop in the test section were considered simultaneously.

• Journal of the Korean Society for Aviation and Aeronautics
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• 제23권3호
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• pp.8-17
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• 2015

In this research, low fidelity air/heat load analysis was conducted for the intake of high speed vehicle. For air/heat load calculations, aerodynamic properties at the surface and the boundary layer edge were estimated using Taylor-Maccoll equation for conical flow, shockwave relation and Prandtl-Meyer expansion equation for internal and external flow. Couette flow assumption and Reynolds analogy were used in order to calculate convective heat transfer coefficient. In order to calculate skin friction coefficient for heat transfer coefficient analysis, Van Driest method II and Reference Enthalpy method were considered. An axis symmetric SCRAMJET model was selected as a reference configuration for verifying the proper implementation of the present method. Comparison of the results using the present method and Computational Fluid Dynamic analysis showed that the present method is valuable for efficiently providing pressure and heat loads for air-intake structure design of the high speed air vehicle.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• 제20권3호
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• pp.181-188
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• 2008

The effect of inclination angle on the heat transfer and pressure drop characteristics of the brazed aluminum heat exchangers is experimentally investigated. Three samples having different fin pitches(1.25, 1.5 and 2.0 mm) were tested. Results show that heat transfer coefficient is not affected by the inclination angle. However, the friction factor increases as the inclination angle increases with negligible difference between the forward and backward inclination. Both the heat transfer coefficient and the friction factor are the smallest at $F_p=1.5mm$, followed by $F_p=2.0mm$ and 1.25mm. Possible explanation is provided considering the louver layout. Comparison with existing correlations is also made.