• 한국정밀공학회지
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• 제12권12호
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• pp.72-80
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• 1995

Ultraprecision machining technology has been playing a rapidly increasing and important role in manufacturing. However, the physics of the micromachining process at very small depth of cut, which is typically 1 .mu. m or less is not well understool. Shear along the shear plane and friction at the rake face dominate in conventional machining range. But sliding along the flank face of the tool due to the elastic recovery of the workpiece material and the effects of plowing due to the large effective negative rake angle resultant from the tool edge radius may become important in micromachining range. This paper suggests an orthogonal cutting model considering the cutting edge radius and then quantifies the effect of plowing due to the large effective negative rake angle.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.998-1002
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• 2004

As the public use part of the railway and the road, the railway crossing is important to work properly by two transportation means. Also, It is important to provide the good face of friction on the railway crossing in aspect of protecting the railway crossing accident. Lately, Many kinds of the material are used for railway crossing panel. As they have a various fault, it was studied to analyze the structural action of the new material, rubber panel. This paper analyzed stress and displacement by truck passing weight using the Finite Element Modeling.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2001년도 추계학술대회 논문집
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• pp.459-466
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• 2001

As the Public use part of the railway and the road, the railway crossing is important to work properly by two transportation means. Also, It is important to provide the good face of friction on the railway crossing in aspect of protecting the railway crossing accident. Lately, the material of railway crossing panel is the wood, the asphalt, and the steel. As they have a various fault, it was studied to analyze the structural action of the new material, rubber panel. This paper analyzed eigenvalue, stress and displacement by truck passing weight, thermal stress and train moving weight, using the FEM model.

• 대한기계학회논문집A
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• 제37권4호
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• pp.437-442
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• 2013

마찰을 크게 줄임과 동시에 신뢰성을 향상시키기 위하여 평행 스러스트 베어링, 메카니컬 시일과 피스톤링 등과 같은 기계부품에 표면가공방법이 최근에 적용되고 있다. 본 논문에서는 상용 전산유체역학 S/W인 FLUENT를 사용하여 반구형 미세딤플이 등간격으로 배치되어 있는 슬라이더 베어링의 윤활특성을 조사하였다. 미세딤플의 직경과 수에 따라서 압력분포, 지지하중, 누설유량과 마찰력은 아주 크게 변화하였다. 특히, 딤플의 밀도증가에 따라서 지지하중과 마찰력은 거의 선형적으로 감소하는 반면에 누설유량은 급격하게 증가하였다. 본 논문의 결과는 각종 미끄럼 베어링의 윤활성능을 향상시키기 위한 최적 딤플설계에 사용할 수 있으며, 추가적인 연구가 요구된다.

• 대한기계학회논문집
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• 제11권3호
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• pp.454-464
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• 1987

본 연구에서는 충격하중하에서 고변형도 .epsilon.=ln(h/h$_{o}$ )＞1.0, 고변형도율 (.epsilon.＞$10^{3}$m/s/m)로 변형하는 재료에 대하여 응력, 변형도, 변형도율사이의 함수관 계를 유도하고, 다음과 같은 현상들을 규명하였다. (1) 고변형도율에서 응력, 변형 도, 변형도율사이의 함수관계식 유도. (2) 압축하중시 시편과 접촉부재사이의 접촉면 에서 발생하는 마찰영향의 조사. (3) 유동응력과 시편의 기하학적 형상사이의 관계식 유도. (4) 압축하중시 재료의 제동현상(lock-up phenomena)의 해석.

• 한국지반신소재학회논문집
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• 제17권1호
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• pp.139-152
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• 2018

본 연구에서는 경상분지 퇴적암지대 특히 양산단층대(일광동래단층대) 구간 퇴적암 비탈면에서 도로 시공 시 불연속면(층리)에서 발생된 파괴사례를 분석하였다. 이 지역의 경우 다른 지역에 비해 시공 중 비탈면파괴 사례가 유독 많이 발생된 지역이다. 노출된 파괴 비탈면에 대한 Face Mapping 작성 후 한계평형법에 의한 역해석을 통해 불연속면(층리)의 전단강도 파라미터를 산정하였다. 분석 결과 이 지역 불연속면(층리면) 비탈면 경우 기존 설계 전단강도 파라미터 값 및 문헌제시 값과 비교했을 때 상당히 작게 산정되는 것으로 나타났다. 이것은 층리면에 존재하는 잔존물과 지하수의 유출 등에 의한 영향으로 볼 수 있는데, 특히 점토와 같은 풍화잔존물이 불연속면의 전단강도에 감소에 영향을 미친 것으로 판단된다. 그리고 마찰각은 층리면각과 서로 비례하는 경향을 보여 두 변수사이에 관계식을 제시하였다. 이 식을 이용하여 노출된 층리면각을 알면 쉽게 전단강도 마찰각을 손쉽게 산정할 수 있다.

• Tribology and Lubricants
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• 제22권4호
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• pp.211-217
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• 2006

Ring and groove wear may not be a problem in most current automotive engines. However, a small change in ring face and groove geometry can significantly affect the lubrication characteristics and ring axial motion. This in turn can cause to change inter-ring pressure, blow-by and oil consumption in an engine. Therefore, by predicting the wear of piston ring face, ring groove and cylinder bore altogether, the changed ring end gap and the changed volume of gas reservoir can be calculated. Then the excessive oil consumption can be predicted. Being based on the calculation of gas flow amount by the theory of piston ring dynamics and gas flow, and the calculation of oil film thickness and friction force by the analysis of piston ring lubrication, the calculation theory of oil amount through top ring gap into combustion chamber will be set. This is estimated as engine oil consumption. Furthermore, the wear theories of ring, groove and cylinder bore are included. Then the each amount of wear is to be obtained. The changed oil consumption caused by the new end gap and the new volume of oil reservoir around second land, can be calculated at some engine running interval. Meanwhile, the wear amount and oil consumption occurred during engine durability cycle are compared with the calculated values. Next, the calculated amount of oil consumption and wear are compared with the guideline of each part's wear and oil consumption. So, the timing of part repair and engine life cycle can be predicted in advance without performing engine durability test. The wear data of rings and grooves are obtained from three engines before and after engine durability test. The calculated wear data of each part are turn out to be at the lower bound of aver-aged test values or a little below.

• 한국지반환경공학회 논문집
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• 제13권12호
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• pp.67-74
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• 2012

기존건물의 지하층과 인접하여 굴착 시 양단벽체 토사의 마찰로 발생하는 아칭효과는 굴착벽체에 작용하는 토압을 경감시키게 된다. 본 논문에서는 굴착깊이에 대한 배면폭의 비와 벽마찰각의 변화에 따른 아칭효과의 변화를 다양한 조건에서 수치해석을 통하여 살펴보았다. 수치해석 모델은 원심모형시험결과를 바탕으로 검증하여 적용하였으며, 아칭에 의한 토압경감 효과는 굴착깊이에 대한 배면폭의 비가 작고 벽마찰각이 커짐에 따라 증가함을 알 수 있었다. 이와 같은 아칭 현상은 기존의 아칭이론 중 Handy(1985)가 제안한 이론식을 통하여 가장 정확히 묘사 가능함을 알 수 있었다.

• Tribology and Lubricants
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• 제25권5호
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• pp.305-310
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• 2009

Laser surface texturing (LST) methods are applied recently to generate micro-dimples in machine components having parallel sliding surfaces such as thrust bearings, mechanical face seals and piston rings, etc. And it is experimentally reported by several researchers that the micro-dimpled bearing surfaces can reduce friction force. Until now, however, theoretical results for various dimple parameters are not fully presented. In this paper, a commercial computational fluid dynamics (CFD) code, FLUENT is used to investigate the effect of dimple depth on the lubrication characteristics of parallel thrust bearing. The results show that the pressure, velocity and density distributions within dimples are highly affected by dimple depths and cavitation conditions. Adoption of micro-dimple on the bearing surface can reduce the friction force highly and its levels are affected by dimple depth. The numerical methods and results can be use in design of optimum dimple characteristics to improve thrust bearing performance.

• Journal of Mechanical Science and Technology
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• 제16권12호
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• pp.1687-1692
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• 2002

The problem analyzed here is a sheet metal forming process which requires a drawbead. The drawbead provides the sheet metal enough tension to be deformed plastically along the punch face and consequently, ensures a proper shape of final products by fixing the sheet to the die. Therefore, the optimum design of drawbead is indispensable in obtaining the desired formability. A static-explicit finite element analysis is carried out to provide a perspective tool for designing the drawbead. The finite element formulation is constructed from static equilibrium equation and takes into account the boundary condition that involves a proper contact condition. The deformation behavior of sheet material is formulated by the elastic-plastic constitutive equation. The finite element formulation has been solved based on an existing method that is called the static-explicit method. The main features of the static-explicit method are first that there is no convergence problem. Second, the problem of contact and friction is easily solved by application of very small time interval. During the analysis of drawbead processes, the strain distribution and the drawing force on drawbead can be analyzed. And the effects of bead shape and number of beads on sheet forming processes were investigated. The results of the static explicit analysis of drawbead processes show no convergence problem and comparatively accurate results even though severe high geometric and contact-friction nonlinearity. Moreover, the computational results of a static-explicit finite element analysis can supply very valuable information for designing the drawbead process in which the defects of final sheet product can be removed.