• Title/Summary/Keyword: friction and wear behavior

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The Effect of Sintering Condition On Tribological Behavior in the Cu-Base Sintered Friction Materials (동계 소결마찰재의 소결조건에 따른 마찰특성 고찰)

  • 김상호;김기열;정진현;이범주;정동윤
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.53-61
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    • 1997
  • The effect of sintering condition on tribological behavior in the Cu-base sintered friction materials was studied through pin-on-disk type wear tester. Especially, the experiment was focused on making a comparative study between presstwed sintering and pressureless sintering. Pressureless sintering process showes more stable friction coefficient and lower wear rate than pressure sintering process. This result is related to pore size and density of pore in the sintered materials.

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The Effects of Ni Addition in Cu Base Sintered Friction Material-Microstructure and Tribological Behavior

  • Chung, D.Y.;Kim, K.Y.;Lee, B.J.;Kim, J.G.
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.55-58
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    • 1995
  • The effects of Ni contents in Cu base sintered friction material were studied. The contents of Ni were increased up to 9 wt% in the Cu-Sn matrix. The microstincture and tribological behavior of the friction material were examined. Pin on disk type of constant speed friction test rig were used to measure the friction and the wear rates. The results show that Ni addition increased the friction coefficients and decreased the wear rates of the materials. Relations between microhardness of the matrix and friction properties have been discussed. In addition optimum Ni content is recommended through the analysis of wear debris.

Behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin composites (상대재의 거칠기에 따른 GF/PUR 복합재료의 연삭마모거동)

  • Kim, Hyung-Jin;Koh, Sung-Wi;Kim, Jae-Dong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.3
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    • pp.267-272
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    • 2011
  • The behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. The major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the counterpart roughness the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding velocity was higher and the counterpart roughness was rougher in wear test.

Effects of Cryogenic Temperature on Wear Behavior of 22MnB5 Under Cold Stamping (극저온이 22MnB5강의 냉간 스탬핑 마모에 미치는 영향)

  • Ji, Min-Ki;Noh, Yeonju;Kang, Hyun-Hak;Jun, Tea-Sung
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.241-246
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    • 2022
  • This paper presents the effects of cryogenic temperature on the wear behavior of 22MnB5 blank under cold stamping. After immersing the blank in liquid nitrogen (LN2) for 10 min, a strip drawing test was performed within 10 s. The hardness was measured using the Rockwell hardness test, which increased from 165 HV at 20℃ to 192 HV at cryogenic temperature. The strip drawing test with 22MnB5 blank and SKD61 tool steel shows that for the different wear mechanisms on the tool surface with respect to temperature; adhesive wear is dominant at 20℃, but abrasive wear is the main mechanism at cryogenic temperature. As the friction test is repeated, sticking gradually increases on the tool surface at 20℃, whereas the scratch increases at cryogenic temperature. For the friction behavior, the friction coefficient rapidly increases when adhesive wear occurs, and it occurs more frequently at 20℃. The results for nanoindentation near the worn blank surface indicate a difference of 1.3 GPa at 20℃ and 0.8 GPa at cryogenic temperature compared to the existing hardness, indicating increased deformation by friction at 20℃. This occurs because thermally activated energy available to move the dislocation decreases with decreasing temperature.

Effect of Contact Area on Friction and Wear Behavior in Atomic Force Microscope (원자 현미경을 이용한 접촉 면적에 따른 마찰 및 마멸 특성 분석)

  • Choi Dukhyun;Hwang Woonbong
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.167-173
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    • 2004
  • Recently, it has been reported that frictional behavior at nanometer scale can be different from that at macro scale. In this article, friction and wear tests were conducted using an AFM to investigate the effect of real contact area on the coefficient of friction and wear property. SiO$_2$, Hica, and SiGe were used in friction test and the AFM tip was Si$_3$N$_4$. The real contact area between an AFM tip and flat surface was calculated by the Johnson-Kendall-Roberts (JKR) theory. Wear specimen was Mica, and the diamond tip was used. We found that the coefficient of friction is constant below a critical area, but it is degraded over the area. Moreover, it is found that wear depth increased rapidly from a certain load and was degraded as a function of the number of the scanning cycles. Also, the range of scanning velocity used in this study had little effect on the wear depth.

Influence of Stick-Slip Behavior on the Friction Force under Fretting Conditions (프레팅 조건 하에서 스틱-슬립 현상이 마찰력에 미치는 영향)

  • Lee Young-Ze;Jeong Sung-Hoon;Yong Suk-Ju
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.16-20
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    • 2005
  • Friction and wear characteristics between two steel surfaces under fretting condition are investigated experimentally. The fretting damage caused by low-amplitude oscillatory sliding can be classified into three regimes of gross-slip, mixed-slip and partial-slip due to stick-slip phenomenon. One of the most important characteristics of fretting wear is the transition from gross-slip to mixed-slip. This study was focused on getting the degree of stick-slip out of the friction transition under fretting condition. Fretting wear is divided into three conditions of gross-slip/mixed-slip/partial-slip. The criteria for the division are friction and displacement amplitude, wear scar morphology and dissipated energy. In this test, friction force and displacement were measured for detecting the transition from mixed-slip to gross-slip and qualitatively predicting the degree of the wear.

High temperature Friction and Wear of Friction Material; The Effect of the Relative Amount of Graphite and Zirconium Silicate (ZrSiO$_4$) (흑연과 지르콘의 상대적 함량에 따른 마찰재의 고온 마찰 및 마모특성)

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.365-372
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    • 2000
  • Tribological behavior of novolac resin-based friction materials with three different relative amounts of graphite and zirconium silicate was investigated by using a pad-on-disk type friction tester. The goal of this paper is to examine the effects of the relative amount of a lubricant and an abrasive in the automotive friction material on friction and wear characteristics at elevated temperature. Friction and wear of friction materials were affected by the existence of transfer film(3$\^$rd/ body layer) at friction interface and the composition of friction material, especially lubricant amount. The friction material with higher content of graphite indicated homogenized and durable transfer film, and resulted in stable friction coefficient regardless of the increase in friction heat. The experimental result also showed that the higher concentration of ZrSiO$_4$ in friction material aggravated friction stability and wear resistance due to the higher friction heat generated at fiction interface during high temperature friction test.

A Study on the Friction and Wear Characteristics of $Al_2O_3-TiC$ ($Al_2O_3-TiC$의 마찰 및 마모특성에 관한 연구)

  • 조구환;이기현;김경웅
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.20-25
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    • 1992
  • Friction and wear behavior of hot isostatic pressed $Al_2O_3-TiC$ was experimentally examined. Pin-on-disk type friction and wear apparatus was designed and manufactured for the experiment. The experiments were conducted under unlubricated sliding motion in both low and high humidity for three kinds of sliding speed. $Al_2O_3-TiC$ and bearing steel were used as counterface materials. Friction coefficient, wear rate, and surface roughness were measured. Wear surface and wear debris were observed through optical microscope and SEM and analyzed by EDAX. The results showed that the counterface materials, the sliding speed, and the moisture at the sliding surface have significant influence on the friction coefficient and wear rate of $Al_2O_3-TiC$.

The Effects of Sliding Speed and Load on Tribological Behavior of Ceramics in Line-contact Sliding (선접촉시 세라믹의 마찰 및 마멸 특성에 미치는 속도와 하중의 영향)

  • 김영호;이영제
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.35-44
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    • 1995
  • Within the practical ranges of speed and load, the formation of transfer films and the consequent effects on the friction and wear behavior of ceramic materials during repeated pass sliding contact were studied. These tests were done using $Al_{2}O_{3}$, SiC and $Si_{3}N_{4}$ with the cylinder-on-flat test configuration. The three pairings behaved differently, even if some wear mechanisms were common to the three systems. The $Al_{2}O_{3}$ pair showed the least wear in overall conditions, followed by the $Si_{3}N_{4}$ pair in harder sliding conditions. The wear of SiC was very high at severe loading. In case of $AL_{2}O_{3}$ and $Si_{3}N_{4}$, the transfer film, whenever formed, is strongly attached, enough to resist being wiped off by the slider. As a consequence, the formation of this f'fim leads to a decrease in the wear rate because of the protecting role of the film. The presence of the film at the contact interface also results in high friction. Also, the wear rate of each ceramics is related to the frictional power provided by load, speed and friction.

Friction and Wear Characteristics of Graphite Fiber Composites (탄소 섬유 복합재료의 마찰 및 마모 특성)

  • 심현해;권오관;유재륜
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.94-100
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    • 1989
  • Friction and Wear behavior of continuous graphite fiber composites was studied for different fiber orientations against the sliding direction. The effect of fiber orientation on friction and wear of the composite and on the deformation of the counterface was investigated experimentally. Pin on disk type testing machine was built and employed to generate the friction and wear data. A graphite fiber composite plate was produced by the bleeder ply molding in an autoclave and machined into rectangular pin specimens with specific fiber orientations, i.e., normal, transverse, and longitudinal directions. Three different wear conditions were employed for two different periods of time, 24 and 48 hours. The wear track of the worn specimens and the metal counterface was examined with a scanning electron microscope (SEM) to observe the damaged fibers on the surface and wear film generation on the counterface. Wear mechanism of the composite during sliding wear is proposed based on the experimental results.