• Title/Summary/Keyword: fracture zone

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Impact Toughness and Fracture Behavior in Non-Heat Treating Steels Containing Bainite (베이나이트 함유 비조질강의 충격인성 및 파괴거동)

  • Cho, Ki-Sub;Kwon, Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.4
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    • pp.161-167
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    • 2019
  • Impact toughness and fracture behavior were studied in five kinds of non-heat treating steels containing bainite; standard(0.25C-1.5Mn-0.5Cr-0.2Mo-0.15V), high V(0.3V), Ni(0.5Mn-2Ni), W(0.4W instead of Mo), and high C-Ni(0.35C-0.5Mn-2Ni) steels. The good hardness and impact toughness balance was exhibited in the $1100^{\circ}C$-rolled condition, while the impact toughness was deteriorated due to coarse grained microstructure in the $1200^{\circ}C$-rolled condition. The impact toughness decreased with increasing the hardness in all steels studied. The fracture behavior was also basically identical, that is, the fracture area was divided into 3 zones; shear and fibrous zone, fracture transition zone with ductile dimples and cleavage cracks, where the cracks initiate and grow to critical size, unstable cleavage fracture propagation zone. The energy absorbed for the critical crack formation through the plastic deformation inside the plastic zone in front of the notch root contributed to a mostly significant portion of the total impact energy.

A Comparison of the Crack Plane Equilibrium Model for Elastic-Plastic Fracture Analysis with the Irwin's Plastic Zone Corrected LEFM (탄소성 파괴해석을 위한 크랙 평면 평형모형과 항복 선형 파괴역학과의 비교에 관한 연구)

  • Lee, Kyu-Yong;Smith, F.W.
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.1
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    • pp.30-36
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    • 1984
  • It is well known that the application of linear elastic fracture mechanics is inadequate to solve the large deformation fracture failures which occurr in ductile manner because of the large scale yielding due to the severe stress concentration in the region adjacent to the crack tip. The authors have been evolved a fracture model, the crack plane equilibrium model, for this kinds of elastic-plastic fracture problems in the previous report. In this report, the crack plane equilibrium model was compared with the Irwin's plastic zone corrected linear elastic fracture mechanics through theoretical comparisons and experimental results to examine the validity of the crack plane equilibrium model as an available tool for nonlinear fracture analysis. Through this study, the main results were reached as follows; Irwin's plastic zone corrected linear elastic fracture mechanics could be applicable only for small scale yielding problems as expected while the crack plane equilibrium model valid as a fracture model for large deformation fracture failure. However, the followings should be considered for the more precise evaluations of CPE model; 1) It is necessary to test more specimens which contain small cracks in the range of 2a/W<0.1. 2) It is important to detect the crack initiation point during the fracture test for determining an accurate fracture load. 3) Effects of specimen thickness in the fracture process zone should be examined.

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Progressive Fracture Analyses of Concrete by Finite Element Methods (유한요소법에 의한 콘크리트의 진행성 파괴해석)

  • 송하원
    • Magazine of the Korea Concrete Institute
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    • v.8 no.1
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    • pp.145-153
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    • 1996
  • The fracture process zone in concrete is a region ahead of a traction-free crack, in which two major mechanisms, microcracking and bridging, play important roles. The toughness due to bridging is dominant compared to toughness induced by microcracking, so that the bridging is dominani: mechanism governing the fracture process of concrete. Fracture mechanics does work for concrete provided that the fracture process zone is being considered, so that the development of model for the fracture process zone is most important to describe fracture phenomena in concrete. In this paper the bridging zone, which is a part of extended rnacrocrack with stresses transmitted by aggregates in concrete, is modelled by a Dugdale-Barenblatt type model with linear tension-softening curve. Two finite element techniques are shown for the analysis of progressive cracking in concrete based on the discrete crack approach: one with crack element, the other without crack element. The advantage of the technique with crack element is that it dees not need to update the mesh topology to follow the progressive cracking. Numerical results by the techniques are demonstrated.

Characteristics of Fatigue Behavior and Fracture Surfaces by Rotary Bending Test in SM45C Welding Zone (SM45C용접부에서 회전굽힘시험에 의한 피로 및 파단면의 특성)

  • Lee, Yong-Bok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.26-32
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    • 2010
  • SM45C steel rods using generally for machine components were selected and welded by butt-GMA welding method for this study. And then they were studied about characteristics of fatigue behavior and fracture surfaces by rotary bending test. Fatigue strength in weld zone present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. The region of infinite life by Haigh diagram present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. Fatigue cracks in unnotched specimens of base metal and weld zone introduce simultaneously from extensive out-side of circumferential cross-section and propagate to the other side indicating beach markings and dimples according to consolidation of fatigue cracks. Fatigue cracks in all of notched specimens introduce simultaneously in out-side of circumferential cross-section by high stresses and propagate to center of it indicating beach markings.

Effect of orientation of fracture zone on tunnel behavior - Numerical Investigation (파쇄대의 공간적 분포가 터널 거동에 미치는 영향 - 수치해석 연구)

  • Yoo, Chung-Sik;Cho, Yoon-Gyu;Park, Jung-Gyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.253-270
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    • 2013
  • This paper concerns the effect of orientation and geometric characteristics of a fracture zone on the tunnel behavior using a numerical investigation. A parametric study was executed on a number of drill and blast tunnelling cases representing different fracture and tunnelling conditions using two and three dimensional finite element analyses. The variables considered include the strike and dip angle of fracture zone relative to the longitudinal tunnel axis, the width and the clearance of the fracture zone, the tunnel depth, and the initial lateral stress coefficient. The results of the analyses were examined in terms of the tunnel deformation including crown settlement, convergence, and invert heave as well as shotcrete lining stresses. The results indicate that the tunnel deformation as well as the shotcrete lining stress are strongly influenced by the orientation of the fracture zone, and that such a trend becomes more pronounced for tunnels with greater depths.

An analytical and computational study on energy dissipation along fracture process zone in concrete

  • Zhao, Yanhua;Xu, Shilang;Li, Zongjin
    • Computers and Concrete
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    • v.1 no.1
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    • pp.47-60
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    • 2004
  • The influence of the fracture process zone (FPZ) on the fracture properties is one of the hottest topics in the field of fracture mechanics for cementitious materials. Within the FPZ in front of a traction free crack, cohesive forces are distributed in accordance with the softening stress-separation constitutive relation of the material. Therefore, further crack propagation necessitates energy dissipation, which is the work done by the cohesive forces. In this paper $g_f$, the local fracture energy characterizing the energy consumption due to the cohesive forces, is discussed. The computational expression of $g_f$ in the FPZ can be obtained for any stage during the material fracture process regarding the variation of FPZ, whether in terms of its length or width. $G_{fa}$, the average energy consumption along the crack extension region, has also been computed and discussed in this paper. The experimental results obtained from the wedge splitting tests on specimens with different initial notch ratios are employed to investigate the property of the local fracture energy $g_f$ and the average value $G_{fa}$ over the crack extension length. These results can be used to indicate the influence of the FPZ. Additionally, changes in the length of the FPZ during the fracture process are also studied.

A Study on Shear Fracture Behavior of Metal in Micro Hole Punching Process (금속 소재의 미세 홀 펀칭 시 전단 파괴 거동 연구)

  • 유준환;임성한;주병윤;오수익
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.314-319
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, strain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu$m, 25 $\mu$m micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with those of macro holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover. burnish zone, fracture zone and burr, and it shows similar fracture behavior in shear band. But by high strain rate (10$^2$∼10$^3$s$^{-1}$ ) condition unlike that of macro hole fabrication and by the increment of relative grain size in the direction of the workpiece thickness, fracture zone is not observed.

A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel (軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • v.10 no.1
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    • pp.43-51
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    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

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The TRC Test for Cold Crack Susceptibility of Welded Zone for ABS EH32 Steel (인장구속 균열시험에 의한 ABS EH 32강 용접부 저온 균열 감수성 시험)

  • 정수원;박동환;김대헌
    • Journal of Welding and Joining
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    • v.2 no.2
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    • pp.62-69
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    • 1984
  • In this study, cold crack susceptibility of high strength steel (ABS EH32 Steel) welded zone with shielded metal are welding was investigated by tensile restraint cracking test method. Effects of diffusible hydrogen content on root cracking, lower critical stress, crack initiation and fracture mode, hardness value distribution of welded zone and fractograph were mainly investigated. Following conclusions are made: 1. In the view of the lower critical stress level, wet electrode, containing much diffusible hydrogen content shows lower value than dried electrode. 2. Hardness value(Hv 5kg) in Heat Affected Zone of wet electrode is higher than that of dried electrode caused by hydrogen embrittlement. 3. In the case of wet electrode, root crack is initiated and propagated in Heat Affected Zone and then propagated to weld metal, but using of dried electrode, root crack is initiated in Heat Affected Zone and propagated to weld metal without propagating in HAZ. 4. For wet electrode, quasi-cleavage fracture mode is majorly observed on the fracture surface of HAZ and partially of weld metal due to hydrogen embrittlement.

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A Stability Case on the Deep Rock Excavation Site in Urban Area by Automatic Monitoring System (도심지 대심도 암반굴착공사에서의 자동계측 활용에 의한 붕괴방지 사례)

  • Kim, Tae-Seob;Jo, Nam-Shin;Jung, Chang-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1433-1437
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    • 2010
  • The deep excavation work in Korean downtown is almost excuted near by existing structures and utility lines because of the diminution of available yard for construction. So, it was required more and more that the accurate control of displacement on the earth retaining system for minimizing the popular complaint and the damage from constructional accident. Automatic monitoring system is adopted in fracture zone for real time monitoring. In addition, Face mapping is carried out on the face of fracture zone according to excavation sequence. As the result of automatic monitoring system and face mapping, we was able to take the necessary reinforcement and changing excavation method within suitable time. This paper is informed about a stability case on the deep rock excavation site with fracture zone in urban area by automatic monitoring system.

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