• 제목/요약/키워드: fracture surfaces

검색결과 432건 처리시간 0.029초

Zr-기 벌크 아몰퍼스 금속의 충격 파괴 거동 (Impact Fracture Behaviors of Zr-Based Bulk Amorphous Metals)

  • 고동균;정영진;신형섭;오상엽
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1246-1251
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    • 2003
  • The fracture behaviors of Zr-based bulk amorphous metals(BAMs) having compositions of $Zr_{55}Al_{10}Ni_{5}Cu_{30}$, were investigated under impact loading and quasi-static conditions. For experiments, a newly devised instrumented impact testing apparatus and the subsize Charpy specimens were used. The influences of loading rate and the notch shape on the fracture behavior of the Zr-based BAM were examined. The Zr-based BAMs showed an elastic deformation behavior without any plastic deformation on it before fracture. Most fracture energies were absorbed in the process of the crack initiation. The maximum load and fracture absorbed energy under quasi-static condition were larger than those under impact condition. However, there existed relatively insignificant notch shape effect. Fracture surfaces under impact loading were smoother than those under quasi-static loading. The absorbed fracture energy appeared differently depending on the extent of the vein-like pattern region due to the shear bands developed at the notch tip. It can be found that the fracture energy of the Zr-Al-Ni-Cu alloy is closely related with the development of shear bands during fracture.

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변형률제어 비대칭파형 하의 고온피로수명 및 파면 (High Temperature Fatigue Life and Fractography under Asymmetric Waveform in Strain Control)

  • 허정원;박원조;유재환
    • 한국안전학회지
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    • 제18권1호
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    • pp.38-43
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    • 2003
  • In this paper, the low cycle fatigue(LCF) life tests were carried out under waveforms of asymmetric triangle($4{\times}10^{-3}$ and $4{\times}10^{-10}$ strain rate) and hold-time(1min and 10min) in strain control. In triangular waveform, the fatigue lives of fast-slow waveforms were decreased to about 63-73% and them of slow-fast waveforms were down to about 23-24% compared to them of fast-fast waveforms. The shapes of fracture surfaces were transgranular in fast-fast and fast-slow waveforms and intergranular in slow-fast ones. The fatigue lives of slow-fast waveforms were remarkedly shorter than them of hold-time waveforms even though cycle times of hold time waveforms were longer than them of slow-fast ones. The damage mechanisms of frature surfaces were mixed frature with both transgranular and intergranular, but intergranular fratures were r-type cavity in hold-time waveforms and w-type cavity in slow-fast ones.

차체 구조용 섬유직물 복합재의 평면 전단(mode II) 층간분리 거동에 대한 시험적 연구 (A Study on Sliding Shear(Mode II) Delamination of Woven Fabric composites for Carbody Structure)

  • 김승철;김정석;윤혁진;서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.557-563
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    • 2010
  • Mode II interlaminar fracture toughness was measured and fractured surfaces were observed of carbon/epoxy and glass/epoxy woven fabric composites for carbody structure. Woven fabric carbon/epoxy and glass/epoxy composites that made with prepreg and epoxy resin(RS1222) are used in carbody structure of Korean tilting train(TTX) and low floor bus. ENF(End Notched Flexure) specimens having $120mm{\times}20m{\times}5mm$ shape and 35mm initial crack were made with each composites and three point bending tests according to ASTM D790 were conducted for these specimens. Crack lengths in tests were recorded using optical microscope and digital camcorder. NL(Non Linear), 5% offset and Max. load points in load -displacement curves were checked and mode II interlaminar fracture toughness of these points were calculated and compared. Fractured surfaces of specimens were observed using optical microscope and mode II delamination behavior of each composites was discussed.

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Pull-out 시험 후의 표면분석 : 갈색산화물 (Analyses of Fracture Surfaces after Pull-out Test: Brown Oxide)

  • Lee, H.Y.;Kim, S.R.
    • 한국표면공학회지
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    • 제34권2호
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    • pp.142-150
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    • 2001
  • Due to naturally formed copper oxides, the adhesion strength between copper and epoxy resin is often very poor. To improve the adhesion strength between copper and epoxy resin, Cu-based leadframe sheets were oxidized in a brown-oxide forming solution. Then the effect of brown-oxide formation on the adhesion strength of leadframe to epoxy molding compound (EMC) was studied using pull-out specimens. After the pull-out test, fracture surfaces were analyzed using SEM, AES and EDS to determine failure path. The results showed that the failure path lay over inside the CuO and inside the EMC irrespective of the pull strength.

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철도차량 설계를 위한 A16005 알루미늄 판재의 마찰교반용접(FSW)과 MIG 용접부의 피로 특성 비교 연구 (Comparative Study on the Fatigue Properties of FSW and MIG Joints of A16005 Sheets to Design Railway Vehicles)

  • 최원두;고준빈;구기영
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.653-659
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    • 2010
  • Friction stir welding results in low distortion and high joint strength compared with other welding procedures, and is able to join all aluminium alloys that are not considered as virtually weldable with classical liquid state techniques. The comparative study on high cycle fatigue properties between A16005-T6 friction stir welds and MIG weld joints have been performed and fracture mechanisms for the fatigue specimens were investigated. Although mechanical properties are lower than the corresponding base material, FSW joints of A16005-T6 become higher at tensile and fatigue strength in comparison with the traditional fusion weld(MIG). The fracture surfaces of FSW and MIG fatigue specimens cleary show different aspects of the fracture morphology. MIG weldments were characterized by voids and cleavage(brittle fracture) but FSW specimens showed the presence of ductile fracture surface.

Influence of water saturation on fracture toughness in woven natural fiber reinforced composites

  • Kim, Hyo-Jin;Seo, Do-Won
    • Advanced Composite Materials
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    • 제16권2호
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    • pp.83-94
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    • 2007
  • Woven sisal textile fiber reinforced composites were used to evaluate fracture toughness, tensile and three-point bending. The water absorption testing of all specimens was repeated five times in this study. All specimens were immersed in pure water during 9 days at room temperature, and dried in 1 day at $50^{\circ}C$. Two kinds of polymer matrices such as epoxy and vinyl-ester were used. Fractured surfaces were taken to study the failure mechanism and fiber/matrix interfacial adhesion. It is shown that it can be enhanced to improve their mechanical performance to reveal the relationship between fracture toughness and water absorption fatigue according to different polymer matrices. Water uptake of the epoxy composites was found to increase with cycle times. Mechanical properties are dramatically affected by the water absorption cycles. Water-absorbed samples showed poor mechanical properties, such as lower values of maximum strength and extreme elongation. The $K_{IC}$ values demonstrated a decrease in inclination with increasing cyclic times of wetting and drying for the epoxy and vinyl-ester.

Evaluation of Fracture Behavior of SA-516 Steel Welds Using Acoustic Emission Analysis

  • Na, Eui-Gyun;Ono, Kanji;Lee, Dong-Whan
    • Journal of Mechanical Science and Technology
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    • 제20권2호
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    • pp.197-204
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    • 2006
  • The purpose of this study is to evaluate the AE characteristics for the basemetal, PWHT (post-weld heat treatment) and weldment specimens of SA-516 steel during fracture testing. Four-point bending and AE tests were conducted simultaneously. AE signals were emitted in the process of plastic deformation. AE signal strength and amplitude of the weldment was the strongest, followed by PWHT specimen and basemetal. More AE signals were emitted from the weldment samples because of the oxides, and discontinuous mechanical properties. AE signal strength and amplitude for the basemetal or PWHT specimen decreased remarkably compared to the weldment because of lower strength. Pre-cracked specimens emitted even lower event counts than the corresponding blunt notched specimens. Dimple fracture from void coalescence mechanism is associated with low-level AE signal strength for the basemetal or PWHT. Tearing mode and dimple formation were shown on the fracture surfaces of the weldment, but only a small fraction produced detectable AE.

Effect of stacking sequence on the flexural and fracture properties of carbon/basalt/epoxy hybrid composites

  • Lim, Jae Il;Rhee, Kyong Yop;Kim, Hyun Ju;Jung, Dong Ho
    • Carbon letters
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    • 제15권2호
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    • pp.125-128
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    • 2014
  • In this study, the effect of stacking sequence on the flexural and fracture properties of carbon/basalt/epoxy hybrid composites was investigated. Two types of carbon/basalt/epoxy hybrid composites with a sandwich form were fabricated: basalt skin-carbon core (BSCC) composites and carbon skin-basalt core (CSBC) composites. Fracture tests were conducted and the fracture surfaces of the carbon/basalt/epoxy hybrid composites were then examined using scanning electron microscopy (SEM). The results showed that the flexural strength and flexural modulus of the CSBC specimen respectively were ~32% and ~245% greater than those of the BSCC specimen. However, the interlaminar fracture toughness of the CSBC specimen was ~10% smaller than that of the BSCC specimen. SEM results on the fracture surface showed that matrix cracking is a dominant fracture mechanism for the CSBC specimen while interfacial debonding between fibers and epoxy resin is a dominant fracture process for the BSCC specimen.

Flexural behavior of carbon nanotube-modified epoxy/basalt composites

  • Kim, Man-Tae;Rhee, Kyong-Yop
    • Carbon letters
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    • 제12권3호
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    • pp.177-179
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    • 2011
  • The use of carbon nanotubes (CNTs) as a reinforcing material in a polymer matrix has increased in various industries. In this study, the flexural behavior of CNT-modified epoxy/basalt (CNT/epoxy/basalt) composites is investigated. The effects of CNT modification with silane on the flexural properties of CNT/epoxy/basalt composites were also examined. Flexural tests were performed using epoxy/basalt, oxidized CNT/epoxy/basalt, and silanized CNT/epoxy/basalt multi-scale composites. After the flexural tests, the fracture surfaces of the specimens were examined via scanning electron microscopy (SEM) to investigate the fracture mechanisms of the CNT/epoxy/basalt multi-scale composites with respect to the CNT modification process. The flexural properties of the epoxy/basalt composites were improved by the addition of CNTs. The flexural modulus and strength of the silane-treated CNT/epoxy/basalt multi-scale composites increased by approximately 54% and 34%, respectively, compared to those of epoxy/basalt composites. A SEM examination of the fracture surfaces revealed that the improvement in the flexural properties of the silane-treated CNT/epoxy/basalt multi-scale composites could be attributed to the improved dispersion of the CNTs in the epoxy.

SM45C용접부에서 회전굽힘시험에 의한 피로 및 파단면의 특성 (Characteristics of Fatigue Behavior and Fracture Surfaces by Rotary Bending Test in SM45C Welding Zone)

  • 이용복
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.26-32
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    • 2010
  • SM45C steel rods using generally for machine components were selected and welded by butt-GMA welding method for this study. And then they were studied about characteristics of fatigue behavior and fracture surfaces by rotary bending test. Fatigue strength in weld zone present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. The region of infinite life by Haigh diagram present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. Fatigue cracks in unnotched specimens of base metal and weld zone introduce simultaneously from extensive out-side of circumferential cross-section and propagate to the other side indicating beach markings and dimples according to consolidation of fatigue cracks. Fatigue cracks in all of notched specimens introduce simultaneously in out-side of circumferential cross-section by high stresses and propagate to center of it indicating beach markings.