• Title/Summary/Keyword: fracture process

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Design for Warm Forming of a Mg El-cover Part Using a Ductile Fracture Criterion (연성파괴이론에 의한 마그네슘 합금 EL-cover 부품 온간 성형 공정 설계)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.238-243
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    • 2014
  • Recently, magnesium alloys have been widely used in the automotive, aerospace and electronics industries with the advantages of high specific strength, excellent machinability, high electrical conductivity, and high thermal conductivity. Deep drawn magnesium alloys not only meet the demands environmentally and the need for lighter products, but also can lead to remarkably improved productivity and more rapid qualification of the product The current study reports on a failure prediction procedure using finite element modeling (FEM) and a ductile fracture criterion and applies this procedure to the design of a deep drawing process. Critical damage values were determined from a series of uniaxial tensile tests and FEM simulations. They were then expressed as a function of strain rate and temperature. Based on the plastic deformation histories obtained from the FEM analyses of the warm drawing process and the critical damage value curves, the initiation time and location of fracture were predicted. The proposed method was applied to the process design for fabrication of a Mg automotive compressor case and verified with experimental results. The final results indicate that a Mg case part 39% lighter than an Al die casting part can be produced without any defects.

Fracture Behaviors and Mechanical Properties of SiCf/SiC Composites Prepared by the Whisker Growing Assisted CVI Process (Whisker Growing Assisted 화학침착 공정으로 제조된 SiCf/SiC 복합체의 파괴거동과 기계강도 평가)

  • Kang, Seok-Min;Kim, Weon-Ju;Yoon, Soon-Gil;Park, Ji-Yeon
    • Journal of the Korean Ceramic Society
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    • v.46 no.5
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    • pp.484-487
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    • 2009
  • $SiC_f$/SiC composites with whiskers and pyrolytic carbon (PyC) coated whiskers in the matrix were fabricated for enhancement of the fracture behaviors by the whisker growing assisted chemical vapor infiltration (WA-CVI) process, respectively. $SiC_f$/SiC composites were also prepared by the conventional CVI process as reference material. The mechanical properties and fracture behaviors were analyzed by comparison of the two types of composites prepared by WA-CVI and conventional CVI. The densities of $SiC_f$/SiC composites were in the range of $2.6{\sim}2.65g/cm^3$. The flexural strengths of composite with whiskers and with those coated by PyC were 650 MPa and 600 MPa, respectively. The tensile strength of composites with whiskers was ${\sim}285$ MPa.

Obtaining equivalent fracture toughness of concrete using uniaxial compression test

  • Li, Zongjin;Zhao, Yanhua
    • Computers and Concrete
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    • v.7 no.4
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    • pp.387-402
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    • 2010
  • From typical stress-axial strain curve and stress-volume strain curve of a concrete under uniaxial compression, the initiation and localization of microcracks within the interior of the specimen can be identified. The occurrence of random microcrack indicates the end of the linear elasticity, and the localization of microcrack implies formation of major crack, which triggers the onset of unstable crack propagation. The interval between initiation and localization of microcracks is characterized by a stable microcrack growth. Based on fracture behavior observed from a uniaxial compressive test of a concrete cylinder, a model has been developed to extract fundamental fracture properties of a concrete, i.e. the equivalent fracture toughness and the size of fracture process zone. The introduction of cracking Poisson's ratio accounts for tensile failure characteristics of concrete even under uniaxal compression. To justify the validity of the model proposed, tests on three-point bending have been performed to obtain the fracture toughness in accordance with two parameter fracture model and double-K fracture model. Surprisingly, it yields favorably comparable results and provides an encouraging alternative approach to determine fracture properties for concretes.

Impact Fracture Behaviors of Zr-Based Bulk Amorphous Metals (Zr-기 벌크 아몰퍼스 금속의 충격 파괴 거동)

  • Ko, Dong-Kyun;Jeong, Young-Jin;Shin, Hyung-Seop;Oh, Sang-Yeob
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1246-1251
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    • 2003
  • The fracture behaviors of Zr-based bulk amorphous metals(BAMs) having compositions of $Zr_{55}Al_{10}Ni_{5}Cu_{30}$, were investigated under impact loading and quasi-static conditions. For experiments, a newly devised instrumented impact testing apparatus and the subsize Charpy specimens were used. The influences of loading rate and the notch shape on the fracture behavior of the Zr-based BAM were examined. The Zr-based BAMs showed an elastic deformation behavior without any plastic deformation on it before fracture. Most fracture energies were absorbed in the process of the crack initiation. The maximum load and fracture absorbed energy under quasi-static condition were larger than those under impact condition. However, there existed relatively insignificant notch shape effect. Fracture surfaces under impact loading were smoother than those under quasi-static loading. The absorbed fracture energy appeared differently depending on the extent of the vein-like pattern region due to the shear bands developed at the notch tip. It can be found that the fracture energy of the Zr-Al-Ni-Cu alloy is closely related with the development of shear bands during fracture.

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Radiographic Image and Calcium Metabolism after Experimental Fracture of the Metatarsus in Chicken (병아리 부전골에서 실험적 골절후의 방사선 사진상과 칼슘대사)

  • Lee, Dong-Myoung;Park, Young-Ki
    • Journal of radiological science and technology
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    • v.9 no.1
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    • pp.137-143
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    • 1986
  • This study was undertaken to analyze the changes of radiographical image in avian (chicken) by using scanner and ${\gamma}-camera$ with $Tc^{99m}-MDP$. Experiment was aimed also to observe the changes of calcium, phosphorus and alkaline phosphatase activity in serum after experimental fracture. The results obtained are summerized as follows. 1. 10 chickens grown 6 weeks were scanned within 48 hours after experimental fracture, showed localized increase in uptake. The earlist increased local uptake was observed after 7 hours from experimental fracture at the fracture site. 2. Serum alkaline phosphatase level was increasing continuously during the fracture healing process in comparison with control group and serum alkaline phosphatase activity showed a peak after 2 weeks following the fracture. 3. The change of Ca. amount in serum trended to decrease from 1st day after fracture and it was in the lowest level at the 7 day's group following the fracture. 4. Serum phosphorus level trended to increase after fracture and it was in the highest level at the 7 day's group and showed similar level in comparison with control group.

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Diagnosis and treatment of the odontoid process fracture of the axis in a dog (강아지 고리뼈의 치아돌기 골절 진단과 치료)

  • Hyoung Joon Park;ShinHo Lee;Chung Hui Kim;ChungKil Won;Jae-Hyeon Cho
    • Korean Journal of Veterinary Service
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    • v.46 no.1
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    • pp.87-92
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    • 2023
  • A 7-year-old dog weighing 3.9 kg visited the hospital with symptoms of inability to stand and quadriparesis. There were seizure symptoms 2 months before admission to the hospital, and the symptoms of stiffness and rigidity appeared. Radiographs showed normal vertebrae in cervical vertebral column. Magnetic resonance imaging (MRI) and computed tomography (CT) were performed immediately to diagnose vertebral lameness. As a result of the CT, it was possible to observe the fracture of the odontoid process of the axis, and the exact location of the damage was identified. The odontoid process was fractured and separated from the body of the 2nd cervical vertebra (axis), and fragment of the process was observed inside the vertebral arch of the first cervical vertebra (atlas), and the body of the axis was lifted to the dorsal side. The MRI examination reflected the CT findings and confirmed severe spinal cord compression due to the fracture of the odontoid process. The patient was applied by neck brace and medical management including Mycophenolate mofetil administration was performed. The patient was able to move legs and tail after 2 weeks, and was able to voluntarily defecate, urinate and stand up after 4 weeks of administration.

Comparison of fracture strength after thermomechanical aging between provisional crowns made with CAD/CAM and conventional method

  • Reeponmaha, Tanapon;Angwaravong, Onauma;Angwarawong, Thidarat
    • The Journal of Advanced Prosthodontics
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    • v.12 no.4
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    • pp.218-224
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    • 2020
  • PURPOSE. The objectives of this study were to evaluate the fracture strength and fracture patterns of provisional crowns fabricated from different materials and techniques after receiving stress from a simulated oral condition. MATERIALS AND METHODS. A monomethacrylate-based resin (Unifast Trad) and a bis-acryl-based (Protemp 4) resin were used to fabricate provisional crowns using conventional direct technique. A milled monomethacrylate resin (Brylic Solid) and a 3D-printed bis-acrylate resin (Freeprint Temp) were chosen to fabricate provisional crowns using the CAD/CAM process. All cemented provisional crowns (n=10/group) were subjected to thermal cycling (5,000 cycles at 5°-55℃) and cyclic occlusal load (100 N at 4 Hz for 100,000 cycles). Maximum force at fracture was tested using a universal testing machine. RESULTS. Maximum force at fracture (mean ± SD, N) of each group was 657.87 ± 82.84 for Unifast Trad, 1125.94 ± 168.07 for Protemp4, 953.60 ± 58.88 for Brylic Solid, and 1004.19 ± 122.18 for Freeprint Temp. One-way ANOVA with Tamhane post hoc test showed that the fracture strength of Unifast Trad was statistically significantly lower than others (P<.01). No statistically significant difference was noted among other groups. For failure pattern analysis, Unifast Trad and Brylic Solid showed less damage than Protemp 4 and Freeprint Temp groups. CONCLUSION. Provisional crowns fabricated using the CAD/CAM process and the conventionally fabricated bis-acryl resins exhibited significant higher fracture strength compared to conventionally fabricated monomethacrylate resins after the aging regimen. Therefore, CAD/CAM milling and 3D printing of provisional restorations may be good alternatives for long term provisionalization.

A Study on the Monitoring of Tool Fracture using Motor Current in Turning (선반가공에서 모터 전류를 이용한 공구 파손 감지에 관한 연구)

  • Youn, Jae-Woong;Kim, Hong-Seok;Kim, Seung-Gi
    • Journal of Korea Society of Industrial Information Systems
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    • v.21 no.4
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    • pp.43-53
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    • 2016
  • In this paper, monitoring method of tool fracture using motor current was proposed for turning process. In order to take more reliable current signal, cutting force signal was compared as reference signal because cutting force signal is reliable, and analysis of signal correlation between cutting force and motor current was performed. The static components of the cutting force and motor current signals were correlated very well for different cutting conditions, and it was proven to use the motor current as an proper sensor for monitoring of tool fracture. To understand the characteristics of motor current, various kinds of cutting experiment were performed including tool fracture experiments. As a result, a new method to detect tool fracture using motor current in turing was proposed, and a large number of fracture experiments were carried out to evaluate the reliability of the proposed method. Finally, it can be possible to detect the tool fracture reliably.

Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process (리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석)

  • Lee, Kang-Yong;Lee, Taek-Sung;Lee, Kyung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1347-1355
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    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.

Prediction of Tool Wear in Shearing Process by the Finite Element Method (유한요소법에 의한 전단가공 금형의 마멸예측)

  • Ko, Dae-Cheol;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.174-181
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    • 1999
  • In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

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