• 제목/요약/키워드: forming amount

검색결과 494건 처리시간 0.03초

하이드로포밍 응용을 위한 벤딩튜브의 스프링백 특성 (Springback Characteristics of Bent Tubes for Hydroforming Applications)

  • 이호국;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.45-48
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    • 2006
  • Recently, the use of tubular hydroforming technology has seen increased usage and increased consideration for wide range of tubular automotive applications. In manufacturing hydroformed parts, bending and pre-forming operations are often required prior to the hydroforming process. Higher bending quality of bent tubes is crucial for the successful hydroforming operation because most of plastic strains and wall thinning at the extrados of bend area occur in the bending operation. Springback is also observed due to elastic recovery of tube material after bending. Proper correction of springback is required not only to well place the bent tube into a hydroforming die cavity but also to avoid pinching when the upper die is brought down to closing position. Therefore, prediction of springback at early development stage is one of the key factors to produce high quality hydroformed parts. In this study, a variety of bending experiments has been carried out to investigate springback amount under change in bending angle and material boosting. Throughout the experimental approach, springback characteristics of bent tubes are quantified according to the change in various bending parameters, and a mathematical model to predict correction amount of springback to a given bend angle is found.

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정수장 응집제주입 최적화를 위한 플럭 모니터링 (Optimum Coagulation of Water Treatment Plant using On-line Floc Monitoring System)

  • 황환도;임상호;성규종;한영진;김영범;곽종운
    • 상하수도학회지
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    • 제23권4호
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    • pp.397-406
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    • 2009
  • This study was conducted to monitor the floc sizes forming in the mixing zone in the water treatment plant. The dosing amount of poly aluminium chloride(PAC) was determined by particle dispersion analyzer(iPDA) in the lab and field scale test. During a field test period, PAC coagulant was used and the raw water was taken from Nakdong river. PAC wad diluted to activate the coagulant, leading to bring the more homogeneous dispersion in the shorter time. To monitor the floc sizes, the unit of floc size index(FSI) was used. With increasing of raw water turbidity, FSI value was increased. Also, the increased dosing amount of PAC brought the increased FSI and with overdosing of coagulant was in turn decreased. When the PAC was fed into the raw water after dilution in a field scale test, the width of FSI was narrower compared with the feeding of the mother liquor of PAC, implying that the formed flocs are denser and more uniform sizes. The width of FSI in average was varied on depending on the basicity of coagulant. Also, dF value, fractal dimension was evalued with the different coagulants, showing from 2.01 to 2.03. On-line floc monitor was effective for the optimal dosing in the drinking water plant.

High Temperature Oxidation Behavior of Plasma Sprayed $ZrO_2$ Having Functionally Gradient Thermal Barrier Coating

  • Park, Cha-Hwan;Lee, Won-Jae;Cho, Kyung-Mox;Park, Ik-Min
    • Corrosion Science and Technology
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    • 제2권3호
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    • pp.155-160
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    • 2003
  • Plasma spraying technique was used to fabricate functionally graded coating (FGC) of NiCrAIY/YSZ 8wt%$Y_2O_3-ZrO_2$ on a Co-base superalloy (HAYNES 188) substrate. Six layers were coated on the substrate for building up compositionally graded architecture. Conventional thermal barrier coating (TBC) of NiCrAIY/SZ with sharp interface was also fabricated. As-coated FGC and TBC samples were exposed at the temperature of $1100^{\circ}C$ for 10, 50, 100 hours in air. Microstructural change of thermally exposed samples was examined. Pores and microcracks were formed in YSZ layer due to evolution of thermal internal stress at high temperature. The amount of pores and microcracks in YSZ layer were increased with increasing exposure time at high temperature. High temperature oxidation of coatings occurred mainly at the NiCrAIY/YSZ interface. In comparison with the case of TBC. the increased area of the NiCrAIY/YSZ interface in FGC is likely to attribute to forming the higher amount of oxides.

인공습지 설계를 위한 여재 아세트아미노펜 흡착능 실험 (Research on Adsorption Capacity of Acetaminophen for Constructed Wetland Design)

  • 홍진;김유현;길경익
    • 한국습지학회지
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    • 제26권3호
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    • pp.272-278
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    • 2024
  • 산업화로 인해 의약품과 개인위생 용품 (PPCPs)의 잔여물이 생태계로 미량 유입됨에 따라 생태계를 오염시킨다. 특히나 코로나 이후의 아세트아미노펜 검출되는 양의 증가로 인하여 방류수 내로 유입되는 미량 오염물질을 제거하고자 하였다. 인공습지에 적합하다고 판단되는 6가지의 여재를 선정하여 등온흡착 실험을 진행하였다. 아세트아미노펜의 최대 제거율을 산정하기 위해 Langmuir식과 Freundlich식을 사용하였다. 이 중 Freundlich식이 0.9823로 더 높은 결괏값을 나타내었다. 도심 내 인공습지 형성 시 적용하여 습지에서의 아세트아미노펜 저감률을 모델링하고자 하였다.

국내 산림골재 시료의 산성암석배수 발생 가능성 예측 평가 (Evaluation for Predicting Acid-forming Potential of Domestic Forest Aggregate Samples)

  • 임길재;장정윤;조동완;지상우;정영욱;홍세선;이진영
    • 자원환경지질
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    • 제54권5호
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    • pp.561-572
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    • 2021
  • 국내의 많은 지역에서 골재 채취가 이루어지고 있으며 이로 인해 대형 절토사면이나 다량의 절취된 암석이 발생되고 있다. 이러한 골재 채취를 위한 개발부지가 황화광물이 수반된 지층일 경우 산성암석배수(Acid Rock Drainage : ARD)가 발생하여 개발부지 내와 주변지역에 환경오염의 문제를 발생시킬 수 있다. 산림골재 시료를 대상으로한 연구결과 시료 대부분이 잠재적인 비산발생 시료로 분류되고 그중에 광주시, 고양시, 속초시의 일부 시료에서 잠재적인 산발생 시료로 분류되어지는 결과를 얻었다. 이는 향후 다량의 골재가 사용될 경우 골재의 품질에 영향을 줄 수 있음을 예상할 수 있다. 따라서 이러한 산림골재들은 사용 시 관리가 필요할 것으로 판단된다. 산 발생 능력 시험을 통한 ARD 발생 예측으로, 향후 발생 될 수 있는 경제적 손실을 줄일 수 있을 것으로 기대되며, 주변 환경오염 문제를 보다 완화 시킬 수 있을 것으로 판단된다.

기포제 혼입 단열형 경량모르타르의 물리적 특성 및 압축강도 추정에 관한 기초적 연구 (Fundamental Study on Estimating Compressive Strength and Physical Characteristic of Heat insulation Lightweight Mortar With Foam Agent)

  • 민태범;우영제;이한승
    • KIEAE Journal
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    • 제10권3호
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    • pp.89-96
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    • 2010
  • In comparison with ordinary or heavy-weight concrete, light-weight air void concrete has the good aspects in optimizing super tall structure systems for the process of design considering wind load and seismic load by lightening total dead load of buildings and reducing natural resources used. Light-weight air void concrete has excellent properties of heat and sound insulating due to its high amount porosity of air voids. So, it has been used as partition walls and the floor of Ondol which is the traditional Korean floor heating system. Under the condition of which the supply of light-weight aggregates are limited, the development of light-weight concrete using air voids is highly required in the aspects of reduced manufacturing prices and mass production. In this study, we investigated the physical properties and thermal behaviors of specimens that applied different mixing ratios of foaming agent to evaluate the possibility of use in the structural elements. We proposed the estimating equation for compressive strength of each mix having different ratio of foaming agent. We also confirmed that the density of cement matrix is decreased as the mixing amount of foaming agent increase up to 0.6% of foaming agent mixing ratio which was observed by SEM. Based on porosity and compressive strength of control mortar without foaming agent, we built the estimating equations of compressive strength for mortars with foaming agent. The upper limit of use in foaming agent is about 0.6% of the binder amount. Each air void is independent, and size of voids range from 50 to $100{\mu}m$.

STRAW HARVESTER FOR ANIMAL FEED

  • Kim, Sang-Hun;Shin, Beom-Soo;Nam, Sang-Il
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.967-976
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    • 1996
  • Straw and other fibrous by-products are inevitably produced during cereal production and have traditionally been used for many purposes including feeding animals . The potential of these by -products as a feed resource for ruminants is being increasingly appreciated (FAO , 1977). In the future, the amount of cereals fed to farm animals will have to be reduced and livestock will have to rely more on by-products such as straw. The method of animal production can be classified by the major portion of feed. One is animal forage and the other is grains. In Korea , livestock farmers normally depend more than 70% upon grains for the feed stuff. The livestock production system causes the unbalance of nutrition, and results in low productivity of animal farming. In many livestock farms in Korea the rice straw is using as a major forage and the amount of rice straw fed takes 46% of total amount of required forages. Especially the rice straw is mainly using during spring, fall and winte season. However, there are still lots of problems to solved such as harvesting cost, transportation between rice farm ad livestock farm, and quality loss during drying and storage . Therefore the mechanization of straw harvesting is urgently needed to use the renewable agricultural by-products and to overcome the shortage of animal forage. The objective of this research is to develope a straw harvester with new concept which can solve the problems of the quality loss and the labor cost during drying in a field, collecting , and storage. The developed straw harvester is self-propelled machine rebuilt by rice combine and equipped with the pick-up device, the macerater and the mat-forming device.

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골판지 고지섬유의 단섬유분의 물리화학적 처리에 관한 연구 -골판지 고지의 물리화학적 처리에 의한 강도향상 제4보- (Influence of Chemical and Mechanical Treatments of the Screened Short Fibers from OCC on Paper Properties -Strength Property Improvement of OCC-based Paper by Chemical and Mechanical Treatment (IV)-)

  • 이종훈;서영범;최찬호;전양
    • 펄프종이기술
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    • 제33권4호
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    • pp.7-14
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    • 2001
  • Recycled fibers usually give slow drainage in the paper forming process, which limits the application of more refining to the recycled fibers for improving paper strength and formation. To use recycled fibers more effectively, especially OCC, developing very efficient handling technique of short fibers and fines is inevitable. We tried to make hard flocs of fractionated short fibers and fines, which were the main cause of slow drainage, by adding excessive amount of retention aid selectively on them. This technique was proved to increase drainage considerably, but to decrease strength properties, compared to the conventional technique of adding the same amount of polymers to the whole furnish in the lab test. The bonding capability of short fibers and fines in Korean OCC was very poor. Various chemical treatment on the short fibers and fines of the Korean OCC did not improve their bonding and optical properties. One of the reasons of no improvement in their properties was their high amount of ashes.

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C5210-H(HP)와 NKT322-EH 소재의 협피치 커텍터에서 단조 가공에 의한 소재 폭 변화에 관한 연구 (A study on the change of material width by forging processing in fine pitch connector of C5210-H(HP) and NKT322-EH materials)

  • 신미경;이춘규
    • Design & Manufacturing
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    • 제14권3호
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    • pp.17-22
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    • 2020
  • As devices such as smartphones, tablet PC, and wearable devices have been miniaturized, the connectors that go into the devices are also designed to be very small. The connector combines the plug and the receptacle to transfer electricity. As devices are miniaturized, the contact shape is formed by partially thinning the thickness of the raw material of the terminal in order to lower the coupling height of the plug and receptacle. The product used in this study is a receptacle terminal used for 0.4mm pitch board to board connector among fine pitch connectors. When the material thickness is reduced by forging the receptacle terminal, the width change of the pin is checked. To reduce the thickness of the material by forging, pre-notching is applied in the first step, forging in the second step, and notching in the third step. After forming the width dimension of the pin to 0.28 mm in the pre-notching process, in the forging process, the material thickness 0.08 mm and 0.02 mm (25%) were forged and the thickness was changed to 0.06 mm and the width change amount of the pin was measured. The facility produced 10,000 pieces at 400 SPM using a Yamada Dobby (MXM-40L) press, and thirty pins were measured and the average value was shown. After forging by using C5210-H (HP) and NKT322-EH, which are frequently used in connectors, analyze the amount of change in each material. The effect of punching oil on forging is investigated by appling FM-200M, which is highly viscous, and FL-212, fast drying oil. This study aims to minimize mold modification by predicting the amount of material change after forging.

$MoSi_2$/W 복합재료의 합성과 성질에 관한 연구 (Synthesis and Properties of In-situ $MoSi_2$/W Composites)

  • 장대규
    • 한국재료학회지
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    • 제8권10호
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    • pp.938-944
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    • 1998
  • $MoSi_2$에 W분말을 첨가하여 $MoSi_2$/W 복합재료를 $1600^{\circ}C$에서 3시간 동안 유지하면서 30MPa의 조건하에서 고온진공 가압기를 이용하여 제조하였으며, 텅스텐 분말의 첨가량이 $(Mo)Si_2$의 미세조직과 기계적 성질에 미치는 영향을 조사하였다. 텅스텐은 몰리브덴과 치환하면서 고용체 합금을 이루었으며, 입자의 크기는 텅스텐 분말의 첨가량이 증가할수록 감소하였다. 비커스경도는 텅스텐 분말의 첨가량이 증가할수록 향상되었으나, 반면에 압흔파단 강도는 오히려 감소되었다. 10%정도의 텅스텐 분말을 첨가하였을 때, 압흔파단 강도가 $4.5MPa$\sqrt{m}$로서 순수 $MoSi_2$$2.7MPa\sqrt{m}$에 비하여 향상되었음을 알 수 있었다.

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