• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.70-73
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• 2007

The forming characteristics of cup-rod combined extrusion process were investigated with process parameter change. Simultaneous forward rod extrusion and backward cup extrusion was conducted with magnesium alloy, AZ31B. Process parameters such as forward extrusion ratio, backward extrusion ratio, and working temperature were controlled in a specific region and the effects of the parameter change were examined. Surface crack was developed in a certain state of the process parameters combination. The crack-free forming limit of the alloy in the combined process was disclosed by the parameter study. The microstructures of the initial and extruded workpieces were observed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.223-226
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• 1995

A three-dimensional elastic-plastic finite element analysis using the explicit time integration method has been performed for the characterization of theimpact forming machines. The block upsetting using a forging hammer has been analyzed. The effects of machine type, work capacity of equipment and the mass ratio in an anvil-type hammer have been studied through the analysis.

• 소성∙가공
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• 제15권8호
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• pp.597-602
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• 2006

Bulk plastic forming characteristics were studied for the magnesium alloy, AZ31 in warm backward extrusion. Effects of process conditions such as extrusion ratio, forming temperature, and punching speed were investigated respectively. Variation of microstructure induced by the warm backward extrusion process was observed. Microstructure of the work piece showed evidences of recrystallization under the experiment conditions. It is estimated that in specific punch speed region fast stroke accelerates recrystllization and reduces the forming load.

• 소성∙가공
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• 제6권4호
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• pp.319-328
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• 1997

A flow stress involving strain, solid fraction, and breakage ratio, and solid fraction updating algorithm were proposed to depict the deformation behavior of materials at the semi-solid state. In case of isothermally simple upsetting of Sn-15%Pb alloy at the semi-solid state, by comparing the results of finite element analysis with the existing experimental results, the reliability of both the developed flow stress and updating algorithm were investigated. It was found that the verified program can effectively be used in the rigid-viscoplastic finite element analysis of the semi-solid forging processes.

• 대한기계학회논문집
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• 제16권10호
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• pp.1877-1889
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• 1992

본 연구에서는 업셋팅의 변형해석 및 온도해석(열전달 해석)을 비연계 방식으 로 동시에 해석하고 실제 공정에 가깝게 접근하는 축대칭 열점소성 유한요소 프로그램 을 이용하여, 시뮬레이션에 의해 공정을 해석하여 불량감소 및 원가절감을 위해 단조 공정을 개선하는 것이다. 업셋팅공정의 연구에 있어서는 대형강괴의 주 불량요인인 기공의 소멸을 위한 공정방안을 연구하는데 있다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 1997년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.7-7
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• 1997

During sintering of very porous green bodies, as obtained by compaction of hard powders - such as tungsten carbide or ceramics - or by injection moulding, important shrinkage occurs. Due to heterogeneous green density field, gravity effects, friction on the support, thermal gradients, etc., this shrinkage is often non-uniform, which' may induce significant shape changes. As the ratio of compact dimension to powder size is very high, the mechanics of continuum is relevant to model such phenomena. Thus numerical techniques, such as the finite element method can be used to simulate the sintering process and predict the final shape of the sintered part. Such type of simulation has much been developed in the last decade firstly for hot isostatic pressing and next for die compaction. Finite element modelling has been recently applied to free sintering. The simulation of sintering should be based on constitutive equations describing the thermo-mechanical behaviour of the material under any state of stress and any temperature which may arise within the sintering body. These equations can be drawn either from experimental data or from micromechanical models. The experiments usually consist in free sintering and sinter-forging tests. Indeed applying more complex loading conditions at high temperature under controlled atmosphere is delicate. Micromechanical models describe the constitutive behaviour of aggregates of spheres from the deformation of two-sphere contact either by viscous flow or grain boundary diffusion. Such models are not able to describe complex microstructure and mechanisms as observed in real materials but they can give some basic information on the formulation of constitutive equations. Practically both experimental and theoretical approaches can be coupled to identify the constitutive equations. Such procedure has been performed for modelling the sintering of compacts obtained by die pressing of a mixture of tungsten carbide and cobalt powders. The constitutive behaviour of this material during sintering has been described by a linear viscous constitutive model, whose functions have been fitted from results of free sintering and sinter-forging experiments. This model has next been introduced in ABAQUS finite element code to simulate the sintering of heterogeneous green compacts of various geometries at constant temperature. Examples of simulations are shown and compared with experiments.

• 헤리티지:역사와 과학
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• 제54권2호
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• pp.22-37
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• 2021

풍탁은 한국, 중국, 일본에서 오랜 기간 사용되고 있는 불교 장엄구이다. 하지만 풍탁은 제작 시기를 추정하는 데 어려움이 있으며 유물의 수가 많지 않아 기초연구가 부족한 실정이다. 그러므로 본 연구에서는 미술사적 연구를 참고하여 논산 관촉사 석조미륵보살입상의 보개에 장식되어 있는 청동풍탁 8점을 형태학적으로 분류하였으며, 이에 따른 제작 기법 및 제작 시기에 대하여 과학적으로 규명하였다. 연구 결과를 종합해볼 때 보개의 위치에 따라 관촉사 석조미륵보살입상 청동풍탁은 형태 및 제작 기법의 특징이 나타났다. 대형인 하부 보개 청동풍탁 4점은 Cu-Sn-Pb 삼원계 합금을 주조 기법으로 제작하였으며, 서산 출토 동제풍탁과 형태가 매우 흡사하여 고려 전기에 조성된 것으로 확인된다. 중형인 상부 보개 북측 청동풍탁 2점은 Cu-Sn 또는 Cu-Sn-Pb 합금을 단조 기법으로 제작하였으며, 고려 후기~조선시대에 나타나는 원통형 풍탁과 형태가 유사하다. 소형인 상부 보개 남측 청동풍탁 2점은 미량의 아연(Zn)이 존재하는 것으로 판단되는 Cu-Sn-Pb 삼원계 합금을 주조 기법으로 제작하였으며, 합금 성분 및 치게의 형태 등을 통해 조선 후기에 제작된 것으로 보인다. 미세조직 관찰 및 성분 분석을 통해 하부 보개 청동풍탁 2점은 Cu:Sn:Pb≒80:15:5의 합금비를 지닌 삼원계 합금을 주조 후 서냉하여 제작하였음을 알 수 있다. 상부 보개 동북측 청동풍탁은 방짜유기와 유사한 합금비인 Cu-Sn 이원계 합금을 소재로 단조 기법으로 제작된 것으로 확인된다. 이를 국내 풍탁의 선행 연구와 비교·분석한 결과, 하부 보개 동측 청동풍탁 2점은 타명기에 적합한 주석 함유량을 지닌 고려시대에 제작된 강진 월남사지 출토 금동풍탁의 합금 조성비와 유사하게 확인된다. 방짜유기와 유사한 합금비를 지닌 상부 보개 동북측 청동풍탁은 현재까지 연구된 풍탁 중 유일하게 단조 기법으로 제작된 사례이다. 본 연구를 통해 풍탁의 제작 시기를 형태학적 특징으로 구분하는 데 있어 과학적인 근거를 통해 보다 명확하게 구분할 수 있는 기초자료를 제공하고자 하였다.

• 한국분말재료학회지
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• 제10권6호
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• pp.415-421
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• 2003

The study for producing the flake powders by milling of aluminum foil and gas atomized powders was carried out. The effects of lifter bars on the ball motions and milling of aluminum foils were also investigated. The aluminum foils were laminated each other, elongated, fragmented into small foils and finally formed into the flake powders during the dry ball-milling. The spherical atomized-powders were milled to coarse flake powders with high aspect ratio and then changed to fine flake powders with lower aspect ratio. Even though long times were required for making flake powders by milling of foils, the water covering areas of them were higher than those of powders milled using gas-atomized powders, suggesting aluminum foils were more plastically deformed by micro-forging. On the other hand, as the number of lifter bars increased, the necessary rotation speeds of milling jar for cascading mode and cataracting mode decreased drastically. It was possible to achieve same quality of milled flake powder by using the lifter bars under the lower milling speeds. The painting test showed that the appearance of painted surface was good and optimum content range of aluminum paste in car paint to maximize the degree of gloss was 3-5%.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 제4회 압출 및 인발가공 심포지엄
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• pp.1-12
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• 2001

In cold forging of piston-pin for automobile parts, the flow defect appears by the dead metal zone. This appearance evidently happens in products with a thin piercing thickness for the dimension accuracy and the decrease of material loss. The best method that can prevent flow defect is removing dead metal zone. The purpose of this study is to investigate the material flow behavior of forward-backward extruded piston-pin through the relative velocity ratio and the stroke control of upper moving punch & container using the flow control forming technique. The finite element simulations are applied to analyse the flow defect, then the results are compared with the plasticine model material experiments. Finally, the model experiment results are in good agreement with the FE simulation ones.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.377-380
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• 2000

The dimensional accuracy of the cold forged part is depended on the elastic characteristics of the die. To obtain the high stiffness of the prestressed die, the first stress ring of the tungsten carbide material is considered. For the design, Lam 's equation is used. The design of the prestressed die has been compared with the conventional that. For the comparison, the FE-analysis using ANSYS has been performed. The results indicate that the prestressed die with the high stiffness can be obtained by the using the high stiffness material as the first stress ring.