• Title/Summary/Keyword: force standard machine

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Intercomparison of Force Standards between Korea and Germany (한 . 독 힘 표준 국제비교)

  • ;;A. Sawla
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.141-148
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    • 1994
  • 국가간에 힘 측정 또는 힘 측정기기의 교정 결과에 대한 상호 신뢰를 확보하기 위해서는 힘 표준에 대한 상호비교가 필수적이다. 본 논문에서는 한국의 힘 표준에 대한 국제적 신뢰를 확보하기 위하여 세계 여러 나라들과 힘 표준에 대한 국제비교 연구를 수행한 독일연방물리청과 힘 표준의 상호비교를 실시하였다. 비교시험 결과 한국과 독일의 힘 표준의 상대 편차는 100 kN .approx. 500 kN벙위에서 .+-. 5.5*$10^{-5}$ 이내로 나타났으며, 한국의 힘 표준의 정확도가 국제적 수준임을 확인하였다.

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Design and fabrication of force measuring system using build-up procedure (증강 원리를 이용한 힘 측정 시스템 설계 및 제작에 관한 연구)

  • Kang, Dae-Im;Song, Hou-Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.86-94
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    • 1993
  • In heavy industries forces which are exceeding the range of available force standard machines have to be measured. Force measuring system using build-up procedure can be applied to measure large forces efficiently. In this study strain gage type force sensors are designed and fabricated, and the build-up force measuring system with 4.5 MN capacity using the developed force sensors is 0.03% or less over the range of 600 kN .approx. 1.5 MN and the force measuring system is less than 0.06% or less over the range of 500 kN .approx. 4.5 MN.

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Cutting Force Regulation in Milling Process Using Sliding Mode Control (슬라이딩 모드 제어기를 이용한 밀링공정의 절삭력 제어)

  • Lee, Sang-Jo;Lee, Yong-Seok;Go, Jeong-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1173-1182
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    • 2001
  • Recent noticeable advances of CNC machine tools have considerably improved productivity and precision in manufacturing processes. However, in the respect of productivity some defects still remain because selection of machining conditions entirely depends on the experiences of programmers. Usually, machining conditions such as feed rate and spindle speed have been selected conservatively by considering the worst cases, and it has brought the loss of machining efficiency. Thus, the improvement of cutting force controller has been done to regulate cutting force constantly and to maximize feedrate simultaneously in case that machining conditions change variously. In this study, sliding mode control with boundary layer is applied to milling process for cutting force regulation and in a commercial CNC machining center data transfer between PC and PMC (programmable machine controller) of CNC machine is done using a standard interface method. And in the cutting force measurement, an indirect cutting force measuring system using current signal of AC servo is adopted in order not to use high-priced equipment like tool dynamometer. The purpose of this study is to maximize the productivity in milling process, thus its results can be applied to cases such as rough cutting process.

Study on Structural and Stability Analyses of the Main Parts of a High-Precision Grinding Machine Considering the Cutting Force (절삭력을 고려한 고정밀 연삭기 핵심부품의 구조해석 및 안정성에 관한 연구)

  • Kim, In-Woo;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.693-698
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    • 2015
  • Recently, the quality of products after the corresponding machining processes were scrutinized in the interest of maintaining a high product-quality standard. The structure and stability of machine tools are important for the prediction of product quality. A structural analysis needs to be carried out to achieve the stable design of machine tools before the initial design stage in the manufacturing process of a precision product. In this study, a structural analysis was carried out using a finite element analysis (FEA) simulation to obtain the design stability of the main parts of a grinding machine. The sizes and locations of both the maximum stress and deformation in consideration of the cutting force of the chuck, tail stock, and bearing of the grinding machine were analyzed. Finally the grinding machine was successfully developed.

Verification of Effectiveness of the Standard Floor Impact Source by Comparing with Living Impact Sources (실생활 충격소음을 통한 표준 바닥충격원의 실효성 검증)

  • Park, Hyeon Ku;Kim, Kyeong Mo;Kim, Sun-Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.12
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    • pp.1117-1126
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    • 2013
  • The standard impact sources, standardized to rate the sound insulation performance of floor structure, should simulate well the real floor impact sources, which is very important to grade the floor structure then to establish counter plan to improve the performance of floor. Recently the tire, the standard heavyweight impact source, has been discussed that the impact force is too big to represent the real impact force. And researches have been carried on the applicability as a substitute or a supplementary. In addition, tapping machine, the standard lightweight impact source, is also questionable if it is representative of real lightweight impact source. This study aims to examine the similarity of standard impact sources with living impact sources, comparing the physical characteristics such as impact force, frequency contents and sound level. The result showed that the physical characteristics of standard impact sounds were somewhat different with that of living impact sounds, and the standard sources couldn't be verified from this result. Later subjective evaluation should be followed to compare how the physical differences make relationship with the subjective differences.

Sensing method of multi-component forces and moments using a column structure (기둥을 이용한 다축 힘/모멘트 감지 방법에 관한 연구)

  • Shin, H.H.;Kang, D.I.;Park, Y.K.;Kim, J.H.;Joo, J.W.;Kim, O.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.837-841
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    • 2001
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor can solve the problem about low stiffness and high cost. The radius of the column was designed analytically and compared with finite element analysis. The coupling errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine in Korea Research Institute of Standards and Science(KRISS). The calibration showed that the multi-component force/moment sensor had coupling error less than 19.8 % between $F_x$ and $M_y$ components, and 9.0 % in case of other components.

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Analysis and Evaluation of Impact Sound Insulation of Concrete Floor Structures in Response to Characteristics of Heavy-weight Impact Sources (중량충격원에 따른 콘크리트 바닥판의 차음특성 분석 및 평가에 관한 연구)

  • Yoo, Seung-Yup;Yeon, Jun-Oh;Jeon, Jin-Yong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.10
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    • pp.1062-1068
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    • 2009
  • In this study, the impact force levels of bang machine and impact ball were measured, then the heavy-weight impact sounds generated by the bang machine and impact ball were investigated. It was found that the heavy-weight impact sources generated through modal excitation, and the impact force of the impact ball was similar to that of real impact source. The heavy-weight impact sounds were also measured in the real apartments with different slab thickness and floor structures. The results showed that the floor impact sound levels in terms of $L_{iFmax,AW}$, generated by impact ball sounds were reduced by using the resilient isolators. The frequency characteristics of heavy-weight impact sounds at 125 and 250 Hz were consistent with the characteristics of impact force spectrum. However, the difference between the impact sounds and the impact forces were found at 63 and 500 Hz due to the resonance of the floor structure and flanking noise, respectively.

A Study on the Classification and Prediction of the Chip Type under the Specified Cutting Conditions in Turning (선삭가공시 절삭조건에 의한 Chip형태의 분류와 예측에 관한 연구)

  • Sim, G.J.;Cheong, C.Y.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.53-62
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    • 1995
  • In recent years, the rapid development of the machine tool and tough insert has made metal removal rates increase, and automatic system without human supervision requires a higher degree reliability of machining process. Therefore the control of chips is one of the important topics which deserves much attention. The chip classification was made based upon standard deviation of the mean cutting force measured by a tool dynamometer. STS304was chosen as the workpiece which is known as the difficult-to-cut material and mainly saw-toothed chip produced, and the chip type according to the standard deviation of mean cutting force was classified into five categories in this experiment. Long continuous type chip which interrupts the normal cutting process, and damages the operator, tool and workpiece has low standard deviation value, while short broken type chip, which is favourable chip for disposal, has relatively large standard deviation value. In addition, we investigated the possibility that the chip type can be predicted analyzing the relationship between chip type and cutting condition by the trained neural network, and obtained favourable results by which the chip type can be predicted with cutting conditon before cutting process.

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A Study on the Measurement of Back Power and the Evaluation of Compression Force at the L_5/S_1$ (요배근력 촉정 및 L_5/S_1$ 요추부하 평가에 관한 연구)

  • Yang, S.H.;Kim, D.S.;Park, P.
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.161-165
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    • 1997
  • Recently, industrial accidents have been getting great damage to an enterprise management directly and indirectly, the industrial injuries of conventional type are decreasing : on the other hand, musculoskeletal injuries are trending to a rapid increase. This shows that most of carrying works have been performing in almost all production process and convey objects, machine equipment and work method. Then, they are made by unfitted design which doesn't consider physical condition of workers, so it causes them to bring about forceful motion. In this paper, it was used NIOSH standard the data of spot. The ergonomic design of machine equipment and the evaluation of biomechanical compression force at theL_5/S_1$and back power, intend to provide the basis which can be applied, compared, and analyzed between before process improvement and after.

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