• Title/Summary/Keyword: force/torque sensor

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Strain Analysis of a Six Axis Force-Torque Sensor Using Cross-Shaped Elastic Structure with Circular Holes (원구멍이 있는 십자형 탄성체를 가진 6축 힘, 토크 센서의 변형률 해석)

  • Kim, Joo-Yong;Kang, Chul-Goo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.5-14
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    • 1999
  • The necessity of six axis force-torque sensors is well recognized in the fields of automatic fine assembly, deburring polishing, and automatic fish processing using robotic manipulators. The paper proposes a simple and compact elastic structure of the force-torque sensor which senses externally applied three force and three torque components. Rough surface strain distribution of the elastic structure is examined analytically, and then more accurate surface strain are obtained from finite element analysis. The compliance matrix which is a linear relationship between force components and strain measurements is obtained for the proposed sensor. Some basic principles of measuring 3 force and torque components are also presented.

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An Experimental Analysis on the Stewart Platform-Based 6 Axis Force-Torque Sensor (Stewart Platform 방시그이 6축 힘-토크 센서에 관한 실험적 해석)

  • Han, J.H.;Kang, C.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.78-83
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    • 1997
  • The paper presents the experimental analysis of a Stewart platform-based force-torque senor. The closed-form solution of forward kinematics of the Stewart platform is derived approximately by way of a linearization technique, and the solution is used in the force analysis of the force-torque sensor. An exper- mental studies show that the proposed method including gravity compensation algorithm is valid for Stew- art platform-based force-torque sensors. The performance of the developed force-torque sensor is evaluated in view of accuracy and linearity in measurements.

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Performance Improvement of a 6-Axis Force-torque Sensor via Novel Electronics and Cross-shaped Double-hole Structure

  • Kang Chul-Goo
    • International Journal of Control, Automation, and Systems
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    • v.3 no.3
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    • pp.469-476
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    • 2005
  • Performance of a force-torque sensor is affected significantly by an error signal that is included in the sensor signal. The error sources may be classified mainly into two categories: one is a structural error due to inaccuracy of sensor body, and the other is a noise signal existing in sensed information. This paper presents a principle of 6-axis force-torque sensor briefly, a double-hole structure to be able to improve a structural error, and then a signal conditioning to reduce the effect of a noise signal. The validity of the proposed method is investigated through experimental study, which shows that SIN ratio is improved significantly in our experimental setup, and the sensor can be implemented cheaply with reasonable performance.

Design of a Two-Axis Force Sensor for Measuring Arm Force of an Upper-Limb Rehabilitation Robot (상지재활로봇의 팔힘측정용 2축 힘센서 설계)

  • Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.24 no.2
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    • pp.137-143
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    • 2015
  • This paper describes the design of a two-axis force sensor with two step plate beams for measuring forces in an upper-limb rehabilitation robot. The two-axis force sensor is composed of a Fz force sensor and a Ty torque sensor. The Fz force sensor measures the force applied to a patient's arm pushed by a rehabilitation robot and the force of patient's arm. The Ty torque sensor measures the torque generated by a patient's arm motion in an emergency. The structure of sensor is composed of a force transmitting block, two step plate beams and two fixture blocks. The two-axis force sensor was designed using FEM (Finite Element Method), and manufactured using strain-gages. The characteristics test of the two-axis force sensor was carried out. as a test results, the interference error of the two-axis force sensor was less than 1.24%, the repeatability error of each sensor was less than 0.03%, and the non-linearity was less than 0.02%.

Vision and force/torque sensor fusion in peg-in-hole using fuzzy logic (삽입 작업에서 퍼지추론에 의한 비젼 및 힘/토오크 센서의 퓨젼)

  • 이승호;이범희;고명삼;김대원
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.780-785
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    • 1992
  • We present a multi-sensor fusion method in positioning control of a robot by using fuzzy logic. In general, the vision sensor is used in the gross motion control and the force/torque sensor is used in the fine motion control. We construct a fuzzy logic controller to combine the vision sensor data and the force/torque sensor data. Also, we apply the fuzzy logic controller to the peg-in-hole process. Simulation results uphold the theoretical results.

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Design of a Six Axis Force-Torque Sensor with a Cross-Shaped Structure (십자형 구조를 가진 6축 힘.토크센서의 설계)

  • Kim, Do-Seok;Yoon, Jun-Ho;Lee, Chong-Won
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.59-64
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    • 2001
  • The necessity of six axis force-torque sensors have been increased in the field of automatic assembly, polishing and deburing using robotic manipulator recently. This paper presents a simple and compact elastic structure design of the six axis force-torque sensor with a cross-shaped structure and the expected deflection value was induced by theoretical method to design a six axis force-torque sensor and then this theoretical method was verified by comparing with the results using the Finite Element Method(FEM).

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Development of Multi-Degree of Freedom Carbon Fiber Plate Force/Torque Sensor (다자유도 탄소섬유판 힘/토크 센서 개발)

  • Lee, Dong-Hyeok;Kim, Min-Gyu;Cho, Nahm-Gyoo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.170-177
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    • 2012
  • A force/torque sensor using carbon fiber plate was designed and developed to make the sensor be able to measure a wide range of multi degree of force and torque. Using carbon fiber plate of 0.3 mm thickness, the sensor was designed and developed, which has a ${\mu}N$ level order of resolution and about 0.01 N ~ 390 N of wide measurement range. The elastic deformation part has a tripod plate structure and strain gauges are attached on the part to detect the force/torque. The coefficient of determination for the sensor is over 0.955 by the calibration experiment so that the linearity of the sensor is confirmed to be good. Also, experiments on applying 0.005 ~ 40 kg (0.05 ~ 390 N) to each axis were implemented and the sensor is proved to be safe under a high load. Finally, to verify the function calculating the direction of load vector, the directions of various load vectors which have the same magnitude but different directions and the directions of the calculated load vectors are compared and analyzed to accord well.

Development of a Single-Joint Optical Torque Sensor with One Body Structure (일체형 구조를 갖는 1축 광학 토크 센서 개발)

  • Gu, Gwang-Min;Chang, Pyung-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.3
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    • pp.218-222
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    • 2011
  • This paper proposes a single-joint optical torque sensor with one body structure. Conventional optical torque sensors consist of three parts, two plates and an elastic structure. They have slightly slipping problem between plates and elastic structure due to the manufacturing tolerance. Since the order of measurement range of optical sensor is about ten micrometers, the slipping problem causes large measurement error, especially in the case of vibrational or high speed plant. This problem does not occur in the proposed design due to the one body structure. The proposed sensor has advantage of low cost, light weight, and small size. And it is easy to design and manufacture. Simulation works that analysis of stress and strain are performed accurately. To demonstrate the performance of proposed sensor, experiments were implemented to compare with a commercial force/torque sensor (ATI Mini45).

Cartesian Space Direct Teaching for Intuitive Teaching of a Sensorless Collaborative Robot (센서리스 협동로봇의 직관적인 교시를 위한 직교공간 직접교시)

  • Ahn, Kuk-Hyun;Song, Jae-Bok
    • The Journal of Korea Robotics Society
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    • v.14 no.4
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    • pp.311-317
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    • 2019
  • Direct teaching is an essential function for collaborative robots for easy use by non-experts. For most robots, direct teaching is implemented only in joint space because the realization of Cartesian space direct teaching, in which the orientation of the end-effector is fixed while teaching, requires a measurement of the end-effector force. Thus, it is limited to the robots that are equipped with an expensive force/torque sensor. This study presents a Cartesian space direct teaching method for torque-controlled collaborative robots without either a force/torque sensor or joint torque sensors. The force exerted to the end-effector is obtained from the external torque which is estimated by the disturbance observer-based approach with the friction model. The friction model and the estimated end-effector force were experimentally verified using the robot equipped with joint torque sensors in order to compare the proposed sensorless approach with the method using torque sensors.