• Title/Summary/Keyword: force/torque

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Development of a Cutting Force Monitoring System for a CNC Lathe (CNC 선반에서의 절삭력 감지 시스템 개발)

  • Heo, Geon-Su;Lee, Gang-Gyu;Kim, Jae-Ok
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.219-225
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    • 1999
  • Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

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Design of an Elbow Rehabilitation Robot based on Force Measurement and its Force Control (힘측정기반 팔꿈치 재활로봇 설계 및 힘제어)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.5
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    • pp.413-420
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    • 2015
  • This paper describes the design of an elbow rehabilitation robot based on force measurement that enables a severe stroke patient confined to their bed to receive elbow rehabilitation exercises. The developed elbow rehabilitation robot was providewitha two-axis force/torque sensor which can detect force Fz and torque Tz, thereby allowing it to measure therotational force (Tz) exerted on the elbow and the signal force Fz which can be used as a safety device. The robot was designed and manufactured for severe stroke patients confined to bed, and the robot program was manufactured to perform flexibility elbow rehabilitation exercises. Asa result of the characteristics test of the developed rehabilitation robot, the device was safely operated while the elbow rehabilitation exercises were performed. Therefore, it is thought that the developed rehabilitation robot can be used for severe stroke patients.

Model-Based Monitoring of the Turning Force (모델에 근거한 선삭력 모니터링)

  • 허건수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.11-15
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    • 1999
  • Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

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A Study on the Implementation of Edge-Following Insertion and grinding Tasks Using Robot Force Control (로보트의 힘제어를 이용한 윤곽 추적, 삽입 및 그라인딩 작업의 구현에 관한 연구)

  • 정재욱;이범희;고명삼
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.40 no.2
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    • pp.207-216
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    • 1991
  • In the case that the robot manipulator should respond to the variance and uncertainty of the environment in performing preforming precision tasks, it is indispensable that the robot utilizes the various sensors for intrlligence. In this paper, the robot force control method is implemented with a force/torque sensor, two personal computers, and a PUMA 560 manipulator for performing the various application tadks. The hybrid position/force control method is used to control the force and position axis separately. An interface board is designed to read the force/torque sensor output into the computer. Since the two computers should exchange the information quickly, a common memory board is designed. Before the algorithms of application tasks are developed, the basic force commands must be supplied. Thus, the MOVE-UNTIL command is used at the discrete time instant and, the MOVE-COMPLY is used at the continuous time instant for receiving the force feedback information. Using the two basic force commands, three application algorithms are developed and implemented for edge-following, insertion, and grinding tasks.

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The Imbalance Compensation in CMG ('제어모멘트자이로'의 질량불균형 보정)

  • Lee, Jong-Kuk;Song, Tae-Seong;Kang, Jeong-Min;Song, Deok-Ki;Kwon, Jun-Beom;Seo, Joong-Bo;Oh, Hwa-Suk;Cheon, Dong-Ik;Hong, Young-Gon;Lee, Jun-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.11
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    • pp.861-871
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    • 2020
  • Raising the speed of the momentum wheel in the CMG increases the unintended force and torque caused by mass imbalance. This unintended force and torque should be minimized to get the better quality of satellite SAR image because they lead to the vibration of the output image. This paper shows the works on compensating the static imbalance and couple mass imbalance in the CMG wheel. First, the force and torque at the center of mass generated by the mass imbalance were predicted through M&S analysis. Second, the force and torque were estimated similarly through the M&S analysis when the measurement point was moved from the rotation center. Third, the measurement configuration for the force and torque by the mass imbalance was described. Fourth, the change of the force and torque by adding the specified mass to the momentum wheel was observed after comparing the measurements with the results of the M&S. And finally, the effect of the compensation was analyzed by comparing the force and torque before and after the correction while 24Nm class CMG was running in the standby mode.

Torsional moment of orthodontic wires (교정용 와이어의 비틀림 모멘트)

  • Choy, Kwangchul;Kim, Kyung-Ho;Park, Young-Chel;Kang, Chang-Soo
    • The korean journal of orthodontics
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    • v.30 no.4 s.81
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    • pp.467-473
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    • 2000
  • As a rectangular wire Is inserted into edgewise brackets the wire exerts a force system three-dimensionally. The force system may include bending force in first and second orders and a torsional force in third order Analytical and experimental studies on bending force have been Introduced, but information about torsion is still lack. The purpose of this study was to estimate the torsional moment in the force system of rectangular arch wires through theoretical and experimental studies. Wires most frequently used for third order control were selected as study materials. Cross sections of 0.016x0.022, 0.017x0.025, 0.019x0.025 inch rectangular wires in foot different materials such as stainless steel(Ormco), TMA(Ormco), NiTi(Ormco), and braided stainless steel (DentaFlex, Dentaurum) were used. The torque/twist rate of each test material was calculated using the torsion formula. Torque/twist rate, yield torsional moment, and ultimate torsional moment were measured with a torque gauge. The torsion formula assesses that the torque/twist rate (T/$\theta$) is proportional to the characteristics of material (G) and cross section (J), and is inversely proportional to the length of wire (L). Most experimental results corresponded with the formula. The relative stiffness was calculated for reference to a logical sequence of wire changes.

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Development of Force/Torque Sensor and Compliance Algorithm for Assembly Robots (조립용 로보트의 힘.토오크 센서 및 컴플라이언스 알고리즘의 개발)

  • Ko, Nak-Yong;Ko, Myoung-Sam;Ha, In-Joong;Lee, Bum-Hee
    • Proceedings of the KIEE Conference
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    • 1987.07a
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    • pp.244-248
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    • 1987
  • The force/torque sensor for robot is developed. The compliance algorithm for peg-in-hole insertion task using the forec/troque sensor is developed. The system consists of an IBM PC, robot, force/torque sensor, strain meter, A/D board, and interface board. The IBM PC functions as a main processor and the robot controller as a slave processor. The sensor is constructed to measure $T_x$, $T_y$, $F_z$ which are necessary to precisely execute a peg-in-hole insertion task by SCARA type assembly robot. The outputs of sensor are analyzed. On the basis of the analysis, compliance algorithm for peg-in-hole insertion task is developed. Some comments concerning the development of wrist force/torque sensor and compliance algorithm are given.

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Effective Friction Coefficient and Improved Formula of Speed Ratio-Torque-Thrust Relationship for Metal Belt CVT (금속벨트 CVT의 유효마찰계수와 개선된 변속비-토크-드러스트 관계식)

  • Lee, B.J.;Kim, H.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.226-233
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    • 1998
  • In this paper, an experimental study was performed to investigate the speed ratio-torque-thrust characteristics for metal belt CVT. It is observed from the experimental results that nondimensional secondary thrust force follows with the existing theoretical formula with ${\mu}$=0.09~0.12 depending on the torque and the speed ratio. In order to represent these characteristics, an effective friction coefficient was introduced. Also, the slip characteristics between the belt and the pulley were investigated experimentally and traction coefficients at gross slip were obtained for various speed ratios. Using the traction coefficients and the effective friction coefficients, an improved formula for the secondary thrust force was suggested assuming that thrust force is the summation of the thrust of pseudo inactive arc and the thrust of pseudo active arc. The effective friction coefficient and the improved formula for the speed ratio-torque-thrust relationship suggested in this work can be used to obtain the appropriate secondary thrust.

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Design of C-EPS (Column type - Electric Power Steering) Simulator and Development of Control Algorithm (C-EPS (C-type Electric Power Steering) 시뮬레이터 설계 및 제어 알고리즘 개발)

  • Park, Myung-Wook;Moon, Hee-Chang;Kim, Jung-Ha;Crane III, Carl D.
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.6
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    • pp.566-571
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    • 2010
  • EPS (Electric Power Steering) is important device for improving vehicle's dynamics and static performances. This paper deals with simulator design for C-EPS (Colum type-EPS), development assist and returnability control algorithm. First, C-EPS system model was simply designed because EPS system is complex control system that has many unknown variables. These parameters were simplified through assumptions. Second, C-EPS simulator was designed for development of control algorithm. This simulator has SAS (Steering Angle Sensor), dual torque sensor, dual load cell for measuring rack force, dual linear actuator for generating tire force and Data Acquisition System. Using this simulator, control methods ware tested. Third, control algorithm was designed for torque assist and returnability. Assist torque map and returnability torque map were found by lots of simulation test. These torque maps were tuned for EPS actuator control. The simulation result was compared with non-EPS system result. In this research, the C-EPS simulator was designed for development of control algorithm about torque assistant and returnability. Using this simulator, control algorithm was improved.