• Title/Summary/Keyword: foams

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Study on Size Evaluation by Surface Expansion for Soft Polymer Foam (연질 고분자 발포체의 표면팽창을 통한 치수평가에 관한 연구)

  • Kim, Min-Woo;Cho, Chong-Rae;Kim, Myoung-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.63-68
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    • 2019
  • The dimensional quality of flexible foams is often difficult to be evaluated through general machine vision inspection methods due to the free deformation of the outer shape. For the evaluation of the dimensions of flexible foams, methods of estimating the size of the product through the expansion rate of the product surface are evaluated. Specimens with various dimensions and surface gratings are prepared, and the degree of surface expansion is measured through machine vision. The correlation, between the measured surface grid size and the actual size of test specimens, is analyzed. We further analyze the correlation between the size of test specimens and the position of the surface grid. This study provides a basis for estimating the actual dimensions of specimens by measuring the surface expansion of flexible foams.

The effects of temperature and porosity on resonance behavior of graphene platelet reinforced metal foams doubly-curved shells with geometric imperfection

  • Jiaqin Xu;Gui-Lin She
    • Geomechanics and Engineering
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    • v.35 no.1
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    • pp.81-93
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    • 2023
  • Due to the unclear mechanism of the influence of temperature on the resonance problem of doubly curved shells, this article aims to explore this issue. When the ambient temperature rises, the composite structure will expand. If the thermal effects are considered, the resonance response will become more complex. In the design of structure, thermal effect is inevitable. Therefore, it is of significance to study the resonant behavior of doubly curved shell structures in thermal environment. In view of this, this paper extends the previous work (She and Ding 2023) to the case of the nonlinear principal resonance behavior of graphene platelet reinforced metal foams (GPLRMFs) doubly curved shells in thermal environment. The effect of uniform temperature field is taken into consideration in the constitutive equation, and the nonlinear motion control equation considering temperature effect is derived. The modified Lindstedt Poincare (MLP) method is used to obtain the resonance response of doubly curved shells. Finally, we study the effects of temperature changes, shell types, material parameters, initial geometric imperfection and prestress on the forced vibration behaviors. It can be found that, as the temperature goes up, the resonance position can be advanced.

Effect of Blowing Agents on Physical Properties of Polyurethane-polydimethylsiloxane Hybrid Foam

  • Asell Kim;Hyeonwoo Jeong;Sang Eun Shim
    • Elastomers and Composites
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    • v.58 no.4
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    • pp.208-215
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    • 2023
  • In this study, the properties of polyurethane-polydimethylsiloxane (PU-PDMS) hybrid foams containing different types and contents of physical blowing agents (PBAs) were investigated. Two types of blowing agents, namely physical blowing agents and thermally expandable microspheres (TEM), were applied. The apparent density was measured using precisely cut foam samples, and the pore size was measured using image software. In addition, the microstructure of the foam was confirmed via scanning electron microscopy and transmission electron microscopy. The thermal conductivities related to the microstructures of the different foams were compared. When 0.5 phr of the hydrocarbon-based PBA was added, the apparent density and pore size of the foam were minimal; however, the pore size was larger than that of neat foam. In contrast, the addition of 3 phr of TEM effectively reduced both the apparent density and pore size of the PBAs. The increase in resin viscosity owing to TEM could enhance bubble production stability, leading to the formation of more uniform and smaller pores. These results indicate that TEM is a highly efficient PBA that can be employed to decrease the weight and pore size of PU-PDMS hybrid foams.

Dependencies of Group Velocity and Attenuation Coefficient on Structural Properties in Copper and Nickel Foams with an Open-Celled Structure as Trabecular-Bone-Mimicking Phantoms (해면질골 팬텀으로서 개포된 구조를 갖는 구리폼 및 니켈폼에서 구조적 특성에 대한 군속도 및 감쇠계수의 의존성)

  • Kim, Seong-Il;Lee, Kang-Il
    • The Journal of the Acoustical Society of Korea
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    • v.30 no.3
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    • pp.158-166
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    • 2011
  • In the present study, copper and nickel foams with an open-celled structure as trabecular-bone-mimicking phantoms were used to investigate the dependencies of group velocity and attenuation coefficient on structural properties such as trabecular thickness (Tb.Th) and trabecular separation (Tb.Sp) in trabecular bone. The group velocity and attenuation coefficient of the copper and nickel foams were measured by a through-transmission method in water, using a pair of broadband, unfocused transducers with a diameter of 12.7 mm and a center frequency of 1.0 MHz. The separation of the Biot's fast and slow waves was consistently observed in the ultrasonic signals transmitted through the copper and nickel foams. The group velocities of the copper and nickel foams showed highly positive correlations with Tb.Th and Tb.Sp. The attenuation coefficient of the copper foam showed a highly negative correlation with Tb.Th and Tb.Sp, whereas that of the nickle foam showed a highly positive correlation with Tb.Th and Tb.Sp. These results advance our understanding of those previously reported by other researchers using trabecular bone samples or phantoms.

Catalytic Recycling of Waste Polymer -Recycling of Flexible Polyurethane Foam Wastes by Catalytic Glycolysis- (촉매를 이용한 폐고분자 물질의 자원화-촉매글리콜분해에 의한 연질 폴리우레탄폼 폐기물의 재활용-)

  • Park, Chong-Rae;Kim, Seong-Ick;Kim, Young-Chul;Park, Nam-Cook;Seo, Gon
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.920-926
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    • 1997
  • The catalytic glycolysis process is the method of chemical recycling where the polyol and carbamate compounds recovered by transesterification reaction are reused to produce new polyurethane foams. In this work, ethylene glycol, diethylene glycol, and 1,4-butanediol were used to decompose polyurethane foams and various metallic acetates were provided as catalysts. The catalytic glycolsis of polyurethane foams was taken place in the reaction temperature of $180{\sim}200^{\circ}C$. The reaction rates of catalytic glycolysis reaction were indicated by the viscosity of the reaction products at different reaction times. IR and GPC analysis showed the types and the molecular weight distributions of the products. The catalytic glycolysis was profitable for using ethyleneglycol at high temperature. The activities of the catalysts are suitable for K, Na, Tl acetate, and the products are composed of comparatively high-contained amine compounds and carbamate compounds. In the case of Sr acetate and Quinoline, the reaction rate was somewhat low. However, the content of polyol was high and the content of the side-products was low. The foams which were prepared by blending up to 20wt% of recovered polyol with virgin polyols showed better physical properties in tensile strength, hardness, tear strength, and compressive strength compared to those of polyurethane foams from virgin polyol.

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Effect of Unexpected Foaming Incident on Nitrogen Removal in a Vertical Subsurface Wetland (수직지하 흐름형 습지에서 거품발생이 질소제거에 미치는 영향)

  • Cheng, Jing;Guerra, Heidi B.;Kim, Youngchul
    • Journal of Wetlands Research
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    • v.21 no.4
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    • pp.334-343
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    • 2019
  • A lab-scale vertical flow subsurface (VFS) wetland composed of three parallel columns with polypropylene synthetic fiber as main substrate was operated. Piggery stormwater diluted from swine excreta was fed to the wetland on the basis of three different hydraulic regimes or hydraulic retention time (HRT) of 2, 4, and 8 days with daily internal recirculation. Then, monitoring of common water quality parameters was carried out. Unexpectedly, an increase of effluent COD concentration accompanying the appearance of foams was observed during a distinct period in the wetland with HRT 2, 4, and 8 days, successively. Subsequently, a series of experiments was conducted to investigate the origin of the foams. Foams and the increase of COD concentration were found to be induced by the release of organic matter from the synthetic polypropylene fiber which was fed with piggery stormwater. Meanwhile, nitrogen removal was found to be enhanced during a period which overlapped the distinct foaming period signifying that foaming played two important functions in biological nitrogen removal. Foams which form rapidly and then burst easily could hold up and then release oxygen for nitrification. Foams which contain organic surfactants could serve as carbon sources for denitrification as well. Hence, nitrogen removal was enhanced during the foaming stage. After that, COD concentration decreased slowly to a level prior to the foaming stage, and nitrogen removal efficiency declined as well.

Study of Non Pressure and Pressure Foam of Bio-based Polymer Containing Blend (바이오 기반 폴리머가 포함된 블렌드의 상압 및 가압 발포 연구)

  • Dong-Hun Han;Young-Min Kim;Danbi Lee;Seongho Son;Geon-hee Seo;Hanseong Kim
    • Composites Research
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    • v.36 no.5
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    • pp.297-302
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    • 2023
  • There are several methods for shaping foams, but the most commonly used methods involve the use of resin mixed with a foaming agent, which is then foamed under high temperature and pressure in the case of compression foaming, or foamed under high temperature without applying pressure in the case of atmospheric foaming. The polymers used for foaming require design and analysis of optimal foaming conditions in order to achieve foaming under ambient pressure. Environmentally friendly bio-based polymers face challenges when it comes to foaming on their own, which has led to ongoing research in blending them with resins capable of traditional foam production. This study investigates changes in the characteristics of bio-based polymer-EVA blend foams based on variations in the content of bio-based polymers and explores the optimal foaming conditions according to crosslinking. The correlation between foaming characteristics and mechanical properties of the foams was examined. Through this research, we gained insights into how the content of bio-based polymers affects the properties of foams containing bio-based polymers and identified differences between ambient pressure and high-pressure foaming processes. Additionally, the feasibility of commercializing bio-based polymer-EVA composite foams was confirmed.