• 제목/요약/키워드: foaming process

검색결과 192건 처리시간 0.031초

슬러리 발포에 의한 연속성 무기질 다공체의 제조 (Preparation of Porous Inorganic Materials by Foaming Slurry)

  • 박재구;이정식
    • 한국세라믹학회지
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    • 제35권12호
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    • pp.1280-1285
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    • 1998
  • Foaming method is presented the preparation of porous materials from high-concentrated kaolin silica and flyash slurries. The slurries were foamed dried and sintered respectively. The porosity of sintered ma-terials was about 70-75% Mean pore-size was the range of 70-150$\mu\textrm{m}$ and pore structure was continuous Sodium lauryl sulfate anionic surfactant was used as a foaming agent. The foaming ability and the froth sta-bility were increased with increasing the concentration of the foaming agent. But the size of the constituent bubble of froth after foaming process was not affected by the concentration of the foaming agent. These results showed that the mean pore-size of sintered materials was closely related to the froth stability which is related to the change of bubble-size during the drying process.

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재발포가 MCPs에 미치는 영향 (A study on the effect of twice foaming process on microcellular foamed plastics)

  • 박준영;차성운;서정환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.421-422
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    • 2006
  • According to the industrialization the using of polymers is increased by their mechanical or commercial demands. At now, the using of polymers is become bigger and bigger than yet. On the other words, our whole life is covered by the polymers. Due to the extended polymer using, the material cost is higher and higher. Therefore, the people used the polymer foaming process using the gas. The polymer foaming using the pentane or butane gas is prohibited by the government cause of the explosiveness and non-environmental friendly. Therefore, the members of MIT invented the Micro-cellular Polymer Foaming in 1980. The Micro-cellular Polymers has many cells in the polymer matrix. By compare between non-foamed polymers, the Micro-cellular Polymers have low material cost, soundproof and shock less. The purpose of this study is to study the twice foamed polymer by batch process. To know the reaction by step of microcellular foaming process, we measure the density of polymer. And to viewing the cell morphology, we used the scanning electron microscopy(SEM).

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초미세 발포 사출 성형 공정에서 성형된 플라스틱의 수축률 측정에 관한 연구 (A Study on Measurement of Shrinkage of Molded Plastics in a Microcellular Foaming Injection Molding Process)

  • 황윤동;차성운;이정현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.621-626
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    • 2001
  • Microcellular foaming process was developed at MIT in 1980's to save a quantity of raw materials and improve mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. Of all process variables, part dimension control and shrinkage are the most influential on the post molded dimension. The post molding dimensional change of thermoplastic resins is important to tool designers for predicting the specific difference of molded part vs. actual mold cavity. Generally, articles injection molded are smaller in size than the cavity; hence, the term shrinkage factor is used to define the allowance a designer specifies. It is important to consider the factors that influence molded part dimension. According to ASTM Designation: D 955, shrinkage from mold dimensions of molded plastics was measured. In injection molding, the difference between the dimensions of the mold and of the molded article produced therein from a given material may vary according to the design and operation of the mold. In this paper, shrinkage data of molded plastic parts was obtained. It can be an important information for designing optimum mold system in a microcellular foaming injection molding process.

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An Environment-Friendly Surface Pretreatment of ABS Plastic for Electroless Plating Using Chemical Foaming Agents

  • Kang, Dong-Ho;Choi, Jin-Chul;Choi, Jin-Moon;Kim, Tae-Wan
    • Transactions on Electrical and Electronic Materials
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    • 제11권4호
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    • pp.174-177
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    • 2010
  • We have developed an environment-friendly etching process, an alternative to the dichromic acid etching process, as a pretreatment of acrylonitrile-butadiene-styrene (ABS) plastic for electroless plating. In order to plate ABS plastic in an electroless way, there should be fine holes on the surface of the ABS plastic to enhance mechanically the adhesion strength between the plastic surface and the plate. To make these holes, the surface was coated uniformly with dispersed chemical foaming agents in a mixture of environmentally friendly dispersant and solvent by the methods of dipping or direct application. The solvent seeps into just below the surface and distributes the chemical foaming agents uniformly beneath the surface. After drying off the surface, the surface was heated at a temperature well below the glass transition temperature of ABS plastic. By pyrolysis, the chemical foaming agents made fine holes on the surface. In order to discover optimum conditions for the formation of fine holes, the mixing ratio of the solvent, the dispersant and the chemical foaming agent were controlled. After the etching process, the surface was plated with nickel. We tested the adhesion strength between the ABS plastic and nickel plate by the cross-cutting method. The surface morphologies of the ABS plastic before and after the etching process were observed by means of a scanning electron microscope.

해포석과 팽창진주암의 복합화에 의한 발포체 제조 (A Foamed Body through the Complexation with the Sepiolite and Expanded Pearlite)

  • 이철태;장문호;박태문
    • 공업화학
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    • 제23권1호
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    • pp.77-85
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    • 2012
  • 팽창진주암(expanded perlite)과 섬유상 해포석(sepiolite)과의 복합화를 통해 유연성을 지닌 세라믹 발포체의 제조가능성을 조사하였다. 무기광물 섬유 해포석의 해섬처리는 팽창진주암과 해포석으로 이루어진 세라믹발포체의 제조를 위해 가장 중요한 전 처리공정이다. 해섬된 해포석과 팽창진주암은 혼합 교반되어 슬러리 상태로 이루어지며, 이 슬러리상의 복합물은 $300^{\circ}C$ 이하의 저온 열처리과정을 통해 형상화 및 발포화되어 괴상의 발포체로 제조된다. 슬러리상 복합물의 열처리공정은 슬러리 복합물 중에 잔존하는 수분의 증발단계, 일정발포온도에서 발포화제가 분해되어 진행되는 발포화단계 및 발포 후 잔류되는 유기물질의 분해제거단계를 포함하는 것으로 설계되어야 한다. 열처리 공정조건과 발포제는 상관성이 있으며 팽창진주암과 해포석섬유로 이루어진 슬러리상 혼합물의 발포에 적절한 발포제는 유기계 발포제가 적절하며 DSS (dioctyl sodium sulfosuccinte)가 효과적이었다.

Removal Effect of Odor Gases Generated in Foaming Process of Shoes Insole with Addition of Self Actuated Photocatalyst Prepared by Sol-gel Method

  • Choi, Sei Young
    • Elastomers and Composites
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    • 제50권2호
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    • pp.132-137
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    • 2015
  • A self actuated photocatalyst $Weltouch^{(R)}$ used to the remove the odor gases generated in the foaming process of shoes insole was prepared by sol-gel method and studied its property. Specially, with mixing $Weltouch^{(R)}$ in the foaming process of shoes insole, the physical functionality such as specific gravity, hardness, elongation, compression set was studied. The physical functionality of shoes insole was no variation by added $Weltouch^{(R)}$. The odor gases generated in the foaming process of shoes insole was detected to be reduced to 60~80% by self actuated photocataylst $Weltouch^{(R)}$ even in the dark conditions, which was observed for both anatase and rutile phase.

폐 LCD판넬의 유가성분 회수를 위한 폐 LCD유리의 발포공정 (Foaming Process of Waste LCD Glass for the Recovery of Valuable Materials from Waste LCD Pannel)

  • 이철태;박태문;김정민
    • 공업화학
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    • 제23권2호
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    • pp.195-203
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    • 2012
  • 폐 LCD유리의 재활용 방안은 평판 디스플레이용 폐 LCD판넬의 전체 재활용 공정의 확립을 위한 중심요건이다. 본 연구는 폐 LCD유리를 보온단열재, 흡음차음제, 토목용 경량골재 또는 수처리용 담체 등의 원료로 재활용하기 위한 발포공정의 기초공정으로서 폐 LCD유리의 분쇄특성, 적절한 탄소발포제의 선정, 유가물 회수를 위한 산침출 후 잔유된 유리질의 물성 및 이들의 발포화의 문제점을 조사하였다. 폐 LCD유리의 분쇄공정을 통해 발포용 원료로 사용가능한 미분화가 가능하였으며, 고융점을 갖는 LCD 유리의 발포화를 위해서는 결정성 천연흑연이 적절하였으며, 산 침출 후 잔사인 슬러지 상태의 폐유리성분도 발포체의 원료로 재활용될 수 있음을 확인하였다.