• Title/Summary/Keyword: foaming process

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Thermal modeling of microcellular foamed polymer matrix (초미세 발포 성형 고분자 물질의 열전달 모델링)

  • Moon, Byeong_Gi;Cha, Sung-Woon;Oh, Sei-Woong
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.367-372
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    • 2000
  • By the means of microcellular (earning, we can make polymers with $10{\mu}m$ sized gas bubbles. After the $CO_2$ gas bubbles solve, diffuse and leave the polymer matrix, the thermal properties of polymer matrix are changed. Expecially, thermal conductivity becomes low. So, the polymer matrixes with gas bubbles can be used as insulator In this paper, we make model after microcellular foamed polymer matrix to know the change of thermal properties. Most of all, the purpose of this paper is the mlcrocellular foamed polymer matrix's availability as a insulator Beside of thermal properties the surface of microcellular foamed polymer is polished and easy to be colored. Above all the mechanical properties are better than the other insulator. So, microcellular foamed polymer can be used as exterior of building or it can be replaced as a tile.

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Non-foaming degreasing agent for cold rolled steel sheet process (Foam 발생이 없는 냉간 압연 강판용 상온 탈지제 개발)

  • No, Gi-Hong;Kim, Geon-Ho;Lee, Seong-Jun;Kim, Dong-Hyeon
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.33.2-33.2
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    • 2018
  • 현재 업계에서 사용 중인 대부분의 탈지제는 중온 및 고온에서 사용하는 제품이 많으며, 거품의 발생 또한 많으므로 소포제를 넣지 않고서는 사용이 불가능한 약품이 대부분이다. 탈지제 거품의 발생은 탈지제의 세정력을 높이기 위해 주로 사용되는 음이온성 계면활성제의 특성에 의해 나타나게 되는데, 본 연구에서는 음이온성 계면활성제를 사용하지 않음으로 기포의 발생을 억제하고, 동시에 상온에서 사용할 수 있는 약품을 개발함으로써 생산 공정에서의 원가절감과 신뢰성 및 양산성의 향상을 도모하는데 그 목적이 있다.

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Slopping Prediction using Analysis of Lance Behavior in BOF (랜스거동 분석을 이용한 슬로핑 예지기술)

  • Lim, Eun-Seop;Kim, Heung-Mook;Son, Boong-Ho
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.31-35
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    • 2001
  • Slopping deteriorates the productivity and the stability of operation in BOF refining process, and hence POSCO has developed methods to predict and prevent slopping. Specific equipment was developed to measure the change of the reacting force to the oxygen-blowing lance against oxygen jet and the force was gathered and analyzed with the flow rate of oxygen and the height of lance. From this study, it was found that the reacting force is strongly correlated to the slag foam height. Currently, the modeling of the relation of the slag foaming level and the vertically acted force to lance is being approached for predicting the slopping.

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A Study on Properties of Thermal Insulation Board Prepared by Porous Silica Aerogel (다공성 실리카 에어로겔을 이용한 복합단열재의 특성에 관한 연구)

  • Yoon, Jong-Kuk;Koo, Kyung-Wan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.9
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    • pp.1362-1367
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    • 2012
  • High porous silica aerogel/polyurethane polymer composite was manufactured by cross-linking polymerization of polyurethane foaming process. The properties of microstructure, mechanical strength, and thermal properties were investigated for its various applications. The superhydrophobic silica aerogel powders were used for highly thermal insulation filler materials. The thermal conductivities can be resulted 0.07 W/mK to 0.13 W/mK, by decreasing the contents of silica aerogels in composite materials. It is found that the polymerization formulation by organic binders can be applied to heavy industires, building materials, and various industries.

Processing and Properties of Steel Foam Sandwiches

  • Lefebvre, Louis-Philippe;Gauthier, Maxime;Baril, Eric;Voizelle, Benoit
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.91-92
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    • 2006
  • Metallic foams have a combination of attractive properties such as high specific mechanical properties and good energy absorption characteristics. This paper presents the properties of steel foam sandwiches produced using powder metallurgy approach. Metallic powder, solid polymeric binder and a foaming agent are dry-mixed and molded into the desired shape. The molded powder mix is then heat-treated to foam, debind and sinter the material. The resulting material has an open cell structure with high porosity. The structure and properties of sandwiches specimens produced with the process are presented and discussed.

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Change of Glass Transition Temperature of PETG Containing Gas (가스를 포함하는 고분자 재료(PETG)의 유리전이온도 변화)

  • Cha, Seong-Un;Yun, Jae-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.824-829
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    • 2000
  • The industries use polymer materials for many purposes because they have many merits. But these materials' costs take up too much proportion in overall cost of products that use these materials as their major material. So it is very economical for polymer industries to reduce these costs. Microcellular foaming process appeared in 1980's to solve this problem and it proved to be quite successful. This process uses inert gases such as CO2, N2. As these gases are dissolved into polymer matrices. many properties are changed. Glass transition temperature is one of these properties. DSC, DMA are devices that measures this temperature, but these are not sufficient to measure the temperature of polymer containing gas. In this paper, we devised a new tester that uses magnetism. We used this device to acquire data of the change of glass transition temperature and made Cha-Yoon model that can predict the change of glass transition temperature. Using this model, the change of this temperature can be estimated as a function of weight gain of gas. Cha-Yoon model proved that Chow's model is inappropriate to predict the change of glass transition temperature of polymer matrices containing gas.

Recycling of Sound Insulation Headliner Waste Material (흡음재 폐기물의 재활용 방안)

  • Hong, Young-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.3089-3095
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    • 2013
  • The headliner was made of polyurethane(PU) and glass fiber(GF) composite materials are widely used as a sound insulation material. A large amount of waste materials occurs as a by-product in the headliner manufacturing process. In order to efficiently reuse the headliner waste materials, separation process of the components are very necessary. According to the results of thermal analysis, weight loss showed increase in the order polyurethane foam> non-foaming polyurethane> non-woven fabric> 1st layer> glass fiber in the range of up to $400^{\circ}C$. Analysis of the DSC characteristics, HDPE, LLDPE, PP, and Master Batch by adding additives the wasted scrap. As a result, except for the PP, there was no exothermic transition due to the crystallization.

In-Situ Formation of Porous HAp Using Polymer Foam Process (폴리머 발포법을 이용한 다공성 HAp 지지체의 제조 및 특성 평가)

  • Kim, Zin-Kook;Ji, Sang-Yong;Ji, Hyung-Bin;Park, Hong-Chae;Yoon, Seog-Young
    • Korean Journal of Materials Research
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    • v.18 no.6
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    • pp.289-293
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    • 2008
  • Porous HAp with three-dimensional network channels was prepared in a polymer foam process using a in-situ formation. HAp/polyol with various HAp solid contents was formed with an addition of isocyanate. Under all conditions, the obtained porous HAp had pore sizes ranging $50\;{\mu}m$ to $250\;{\mu}m$. The influence of the HAp content on the physical and mechanical properties of porous HAp scaffolds was investigated. As the solid content increased, the porosity of the porous HAp decreased from 79.3% to 77.9%. On the other hand, the compressive strength of the porous HAp increased from 0.7 MPa to 3.7 MPa. With a HAp solid content of 15 g, the obtained porous HAp had physical properties that were more suitable for scaffolds compared to other conditions.

Strength Characteristic of Non-cement Matrix using Paper Ash (제지애쉬를 활용한 무시멘트 경화체의 강도 특성)

  • Kim, Yun-Mi;Kim, Heon-Tae;Park, Sun-Gyu;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.196-197
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    • 2013
  • This study is the experiment for manufacturing the Lightweight non-cement matrix based on the Blast furnace slag. And, the matrix was manufactured matrix by generating the bubble just by the reaction of KOH that is the alkali accelerator and paper ash, instead of the general foaming agent, that is the waste managed of incineration the pulp sludge generated in the process of manufacturing the paper. Consequently, the density according to the addition rate of KOH represented the tendency to increase. And it showed up that density of the matrix adding KOH 22.5% was the lowest. As to the strength test result, strength following addition rate of KOH increased. Since the bubble is generated in the reaction of KOH and paper ash, this shows the very low intensity but it is determined to be the result that the amount of vacant space is decreased because the bubble generated in the mixture process comes up as the specific gravity difference.

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Effect of Promoting/Inhibiting Bubble Generation of Carbonate Solution on Superhydrophilic/Superhydrophobic Surfaces (극친수/극소수 표면에서 탄산용액의 기포 발생 촉진/억제 효과 분석 연구)

  • Lee, Jeong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.77-83
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    • 2022
  • When carbon dioxide in a liquid becomes supersaturated, carbon dioxide gas bubbles are generated in the liquid, and they ascend to the surface as they develop further. At this time, the inner wall of the cup with carbon gas attached is known as the entrapped gas cavity (EGS); once an EGS is established, it does not disappear and will continuously create carbon bubbles. This bubbling phenomenon can be activated or suppressed by changing the properties of the solid surface in contact with the carbonated liquid. In this study, the foaming of carbonated liquid is promoted or suppressed by modifying the wettability of the surface. A micro/nano surface structure is formed on the surface of an aluminum cup to produce a superhydrophilic surface, and a superhydrophobic surface similar to a lotus leaf is synthesized via fluorination. Experiment results show that the amount of carbon dioxide bubble generated differs significantly in the first few seconds depending on the surface, and that the amount of gas generated after it enters the stabilization period is the same regardless of the wettability of the cup surface.