• Title/Summary/Keyword: foam process

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Mechanical Properties of the Foamed Aluminum According to the Quantity of Calcium (칼슘 첨가량에 따른 발포 알루미늄의 기계적 성질)

  • Do Bok-Hwan;Kim Joo-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.113-118
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    • 2006
  • In this work, we observed the changes in mass difference according to Al-foam's amount of Ca contents which depends on the viscosity control of fusion, quality of foamed addition, mixing, temperature tests. These are crucial influencing factors in determining foam-metal's size in the manufacturing process. In order to obtain the specimen, we changed the specific gravity from 0.2 to 0.3 for the study of the light weight, and obtained the optimal values of specific gravity, and then showed the mechanical characteristics of ultra-lightweight metal according to the changing mass. The optimal conditions for aluminum foam is when the addition of Ca content in $1.5wt\%~2.0wt\%$

Polyurethane을 이용한 Thiobacillus sp. IW의 고정화

  • Hwang, Eun-Sang;Im, Geun-Gil;Lee, Gwang-U;Gang, Chun-Hyeong;Ryu, Hwa-Won;Park, Don-Hui
    • 한국생물공학회:학술대회논문집
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    • 2000.11a
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    • pp.536-539
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    • 2000
  • A simple and effective method has been developed for the immobilization of the cell on polyurethane foam. Two types of commercially available polyurethane foam and Hydro-filt were tested. The ultimate purpose of the process is to produce low-cost materials for hydrogen sulfide removal which are being increasingly used for industrial application. Effect of several parameters were studied on the cell loading. These parameters were type, size, and amount of polyurethane foam. MC-70 was the best immobilization material of three type of carriers, and optical particle size was $5{\sim}8mm$ and amount of polyurethane foam was 8g/L.

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A Study on the Synthesis and Mechanical Characteristics of NATM Resin (HATM 수지의 합성 및 기계적 특성에 관한 연구)

  • Kim, Ki-Jun
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.4
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    • pp.355-361
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    • 2005
  • The physical characteristics of polyurethane were examined by SEM, FT-IR tensile strength and mole % [NCO/OH]. Growing concerns in the environment-friendly architecture and public works have led to the development of solvent-free formulations that can be cured and foamed in air. Compared with general packing materials, this resin is much stronger in intensity and much longer in durability. Polyurethane foam resins were mainly composed of polyol, MDI, silicone surfactant, fillers, catalyst and blowing agent. The rigid foam of polyurethane in mechanical characteristics were due to chain extender and the increase of mole % [NCO/OH]. The change in the microstructure of polyurethane should be taken into account when considering the process of construction and durability through the polyurethane polymer resin in lots of industries.

Preparation of Polyethylene Foam Sheets Crosslinked by Gamma-ray Irradiation (감마선 조사에 의하여 가교된 폴리에틸렌 발포 시트의 제조)

  • Lee, Dong-Hoon;Choi, Jun-Ho;Shim, Ki-Hyung;Jung, Chan-Hee;Hwang, In-Tae;Choi, Jae-Hak
    • Journal of Radiation Industry
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    • v.6 no.3
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    • pp.211-215
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    • 2012
  • In this study, crosslinked polyethylene (PE) foam sheets were prepared through gamma-ray irradiation. PE foam sheets were prepared through a foaming process using sodium bicarbonate as a blowing and foaming agent. The prepared PE foam sheets were then crosslinked through gamma-ray irradiation. The crosslinking degree was increased to 86.0% with an increase in the absorption dose. The tensile strength of the crosslinked PE foam sheets was increased with an increase in the absorption dose. However, the elongation-at-break of the crosslinked PE foam sheets was decreased. The thermal decomposition temperature of the crosslinked PE foam sheets was increased to $421.2^{\circ}C$ with an increase in the absorption dose. The SEM analysis revealed that the morphology was not changed significantly after the crosslinking through gamma-ray irradiation.

A Study on the Basic Properties of Foam Glass Aggregate for the Application of Insulated Foundation (단열바닥기초 적용을 위한 발포유리 골재의 기초 특성 평가)

  • Sang-Heon, Kim;Soo-Young, Moon;Hyun-Soo, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.420-427
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    • 2022
  • The present study evaluated the physical, mechanical and thermal properties of the foam glass aggregate and insulation foundation with this, in order to promote the use of insulated foundations using domestically produced foamed glass aggregates. As a result of the evaluation, the compacted foam glass aggregate showed at the same level as overseas products in terms of unit volume mass, particle size and other characteristics, and a compressive strength of 40.6 N/cm2, which was superior to the existing organic insulation materials such as XPS. And the thermal conductivity of the foam glass aggregate was 0.84 W/mK, and the thermal transmittance of the specimen simulating the insulation foundation was 0.37 W/mK, so the thermal conductivity of the foam glass aggregate was estimated to be 0.80 W/mK. With these results, it was found that it is possible to use the insulation foundation with re-producted foam glass aggregate by crushing the waste from the process of producing foam glass products.

Syngas and Hydrogen Production from $CeO_2/ZrO_2$ coated Foam Devices under Simulated Solar Radiation (다공성 폼에 코팅된 $CeO_2/ZrO_2$ 를 이용한 고온 태양열 합성가스 및 수소 생산 연구)

  • Jang, Jong-Tak;Yoon, Ki-June;Han, Gui-Young
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.260-266
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    • 2012
  • Syngas and hydrogen from the $CeO_2/ZrO_2$ coated foam devices were investigated under simulated solar radiation. The $CeO_2/ZrO_2$ coated SiC, Ni and Cu foam device were prepared using drop-coating method. Syngas production step was performed at $900^{\circ}C$, and hydrogen production process was performed for ten repeated cycles to compare the CeO2 conversion in syngas production step, $H_2$ yield in hydrogen production step and cycle reproducibility. The produced syngas had the $H_2$/CO ratio of 2, which was suitable for methanol synthesis or Fischer-Tropsch synthesis process. In addition, syngas and hydrogen production process is one of the promising chemical pathway for storage and transportation of solar heat by converting solar energy to chemical energy. After ten cycles of redox reaction, the $CeO_2/ZrO_2$ was analyzed using XRD pattern and SEM image in order to characterize the physical and chemical change of metal oxide at the high temperature.

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Enhancement of Dimensional Stability of Compressed Open Cell Rigid Polyurethane Foams by Thermo-Mechanical Treatment

  • Ahn, WonSool
    • Elastomers and Composites
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    • v.50 no.1
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    • pp.30-34
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    • 2015
  • Thermo-mechanical treatment process of a compressed open-cell rigid polyurethane foam (OC-RPUF), which was fabricated for the vacuum insulation panel (VIP), was studied to obtain an optimum condition for the dimensional stability by the relaxation of compressive stress. Thermo-mechanical deformation of the sample OC-RPUF was shown to occur from about $120^{\circ}C$. Yield stress of 0.36 MPa was shown at about 10% yield strain. And, densification of the foam started to occur from 75% compressive strain and could be continued up to max. 90%. Compression set of the sample restored after initial compression to 90% at room temperature was ca. 82%. Though the expansion occurred to about twice of the originally compressed thickness in case of temperature rise to $130^{\circ}C$, it could be overcome and the dimensional stability could be maintained if the constant load of 0.3 MPa was applied. As the result, a thermo-mechanical treatment process, i.e, annealing process at temperature of $130{\sim}140^{\circ}C$ for about 20 min as is the maximum compressed state at room temperature, should be required for dimensional stability as an optimum condition for the use of VIP core material.

Investigation into development of post-processing system to improve geometrical conformity of VLM-$_{ST}$ parts for the detail shape (VLM-$_{ST}$ 제품의 국부형상 정밀도 향상을 위한 후가공 공정개발에 관한 연구)

  • 김효찬;안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.274-278
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    • 2002
  • Surface finishing is still indispensable for most rapid prototyping (RP) processes because of the inherent stair-stepped surface and shrinkage of the parts. These problems can be minimized in the $VLM-_ST$ Process, because it uses expandable polystyrene foam sheets, each of which has a thickness of3.9 mm and a linear-interpolated side slope. The use of thick layers, however, limits the process capability of constructing fine details. This study focuses on the design of post-processing tool for fine details of $VLM-_ST$ parts and investigation of thermal characteristics during EPS foam cutting using the post-processing tool. To calculate the heat flux from the tool into the foam sheet, the tool was modeled as a heat source of radiation for finite element analysis. Results of the analysis agreed well with those of the experiment.

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Test and Evaluation Procedure of Foam Core Materials for Composite Ships

  • Jang, Jae-Won;Jeong, Sookhyun;Oh, Daekyun;Cho, Je-Hyoung;Noh, Jackyou
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.3
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    • pp.286-296
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    • 2020
  • Sandwich structures are general-purpose structures that can reduce the structural weight of composite ships. Core materials are essential for these structures, with polyvinyl chloride (PVC) foams being the most popular. These foam core materials are subjected to various tests in the development process, and must satisfy the performance requirements of several ISO and ASTM standards. Therefore, a procedure for evaluating the performance of foam core materials was proposed in this paper. In addition, prototypes were fabricated using a commercial PVC foam core product in accordance with the structural design of an 11 m fiber-reinforced plastic yacht. Then, a case study was conducted on the proposed evaluation procedure. The proposed procedure facilitates the understanding of the performance requirements and evaluation of core materials used in composite ships and is expected to be utilized in developing core materials for marine structures.

형질전환된 담배세포의 고정화를 통한 hGM-CSF 생산에 관한 연구

  • No, Yun-Suk;Lee, Sang-Yun;Kim, Dong-Il
    • 한국생물공학회:학술대회논문집
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    • 2003.04a
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    • pp.289-292
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    • 2003
  • Effects of immobilization on the production of human granulocyte-macrophage colony-stimulating factor (hGM-CSF) by Nicotiana tabacum cells were investigated using alginate and polyurethane foam as immobilization matrices. Encapsulation of the cells in alginate decreased protein production by 50% compared with that of suspension culture. Maximum hGM-CSF concentration was obtained by the cells immobilizaed in polyurethane foam. High hGM-CSF production could be possible when polyurethane foam was used because of high specific production and easy immobilization for cell recycling process with high cell density.

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