• Title/Summary/Keyword: foam process

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Effect of compressible membrane's nonlinear stress-strain behavior on spiral case structure

  • Zhang, Qi-Ling;Wu, He-Gao
    • Structural Engineering and Mechanics
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    • v.42 no.1
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    • pp.73-93
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    • 2012
  • With an active structural involvement in spiral case structure (SCS) that is always the design and research focus of hydroelectric power plant (HPP), the compressible membrane sandwiched between steel spiral case and surrounding reinforced concrete was often assumed to be linear elastic material in conventional design analysis of SCS. Unfortunately considerable previous studies have proved that the foam material serving as membrane exhibits essentially nonlinear mechanical behavior. In order to clarify the effect of membrane (foam) material's nonlinear stress-strain behavior on SCS, this work performed a case study on SCS with a compressible membrane using the ABAQUS code after a sound calibration of the employed constitutive model describing foam material. In view of the successful capture of fitted stress-strain curve of test by the FEM program, we recommend an application and dissemination of the simulation technique employed in this work for membrane material description to structural designers of SCS. Even more important, the case study argues that taking into account the nonlinear stress-strain response of membrane material in loading process is definitely essential. However, we hold it unnecessary to consider the membrane material's hysteresis and additionally, employment of nonlinear elastic model for membrane material description is adequate to the structural design of SCS. Understanding and accepting these concepts will help to analyze and predict the structural performance of SCS more accurately in design effort.

Optimization of Multilayered Foam-panel Sequence for Sound Transmission Loss Maximization (전달손실 최대화를 위한 다층 흡음재-패널 배열 최적설계)

  • Kim, Yong-Jin;Lee, Joong-Seok;Kang, Yeon-June;Kim, Yoon-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1262-1269
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    • 2008
  • Though multilayered foam-panel structures have been widely used to reduce sound transmission in various fields, most of the previous works to design them were conducted by repeated analyses or experiments based on initially given configurations or sequences. Therefore, it was difficult to obtain an optimal sequence of multilayered foam-panel structure yielding superior sound isolation capability. In this work, we propose a new design method to sequence a multi-panel structure lined with a poroelastic material having maximized sound transmission loss. Being formulated as a one-dimensional topology optimization problem fur a given target frequency, the optimal sequencing of panel-poroelastic layers is systematically carried out in an iterative manner. In this method, a panel layer is expressed as a limiting case of a poroelastic layer to facilitate the optimization process. This means that main material properties of a poroelastic material are treated as interpolated functions of design variable. The designed sequences of panel-poroelastic multilayer were shown to be significantly affected by the target frequencies; more panels were obtained at higher target frequency. The sound transmission loss of the system was calculated by the transfer matrix derived from Biot's theory.

A Study on the Cleansing Effect of Ginseng CP soap (인삼저온숙성비누의 세안효과 연구)

  • Koo, Jin Suk
    • The Korea Journal of Herbology
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    • v.36 no.6
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    • pp.9-16
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    • 2021
  • Objectives : The researcher had investigated the efficacy of ginseng using Microneedle Therapy System (MTS) and confirmed the effect of ginseng Cold Process (CP) soap just before and after washing face. The purpose of this study was to find out what kind of effect appeared through a period of 6 weeks when environmental factors were involved using ginseng CP soap. Methods : The researcher selected 47 subjects, 37 as the experimental group and 10 as the control group. The researcher asked participants to wash their face twice a day in the morning and evening using ginseng CP soap, and the period was set for 6 weeks. The researcher had the people who selected as the control group use a commercially available foam cleanser. They performed a skin test before the start of the test, and the change status was continuously investigated 2 weeks, 4 weeks, and 6 weeks after using the soap. Results : In the case of T-zone oil, there was a significant decrease in the use of foam cleansing and ginseng CP soap, and in the case of pores and pigmentation, a significant decrease was observed only in the use of ginseng CP soap. In skin tone change, there was a significant effect in both the experimental group and the control group, but the significance was greatly increased in the case of ginseng CP soap compared to foam cleansing. Conclusions : Ginseng CP soap is considered to be a more suitable cleanser for skin care compared to foam cleansing.

Preparation and characterization of poly(dimethylsiloxane) foam prepared by hydrogen condensation reaction (수소 축합 반응에 의한 폴리디메틸실록산 미세 발포체의 제조 및 물성분석 연구)

  • Lee, Soo;Moon, Sung Jin
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.4
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    • pp.802-812
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    • 2016
  • Silicone foam is very useful as flame resistant material for many industrial areas such as high performance gasketing, thermal shielding, vibration mounts, and press pads. A silicone foam was prepared through simultaneous crosslinking and foaming by hydrogen condensation reaction of a vinyl-containing polysiloxane (V-silicone) and a hydroxyl-containing polysiloxane (OH-silicone) with hydride containing polysiloxane (H-silicone) in the presence of platinum catalyst and imorganic filler at room temperature. This is more convenient process for silicone foam manufacturing than the conventional separated crosslinking and foaming systems. Funtionalized silicones we used in this experiment were consisted with a V-silicone containing 1,0 meq/g of vinyl groups and a viscosity of 20 Pa-s, an OH-silicone with 0.4 meq/g of hydroxyl groups and a viscosity from 50 Pa-s, and an H-silicone containing 7.5 meq/g of hydride groups and a viscosity of 0.06 Pa.s. The effects of compositions of functionalized silicones and additives, such as catalyst and filler on the structure and mechanical properties of silicone foam were studied. 0.5 wt% of Pt catalyst was enough to accelerate the foaming rate of silicone resins. The addition of OH-silicone with lower viscosity accelerates the initial foaming rate and decreases the foam density, but the addition of V-silicone with lower viscosity reduces the tensile strength as well as the elongation. The final foam density, tensile strength, and elogation of silicone foam prepared under the SF-3 condition increase maximum to $0.58g/cm^3$, $3,51kg_f/cm^2$, and 176 %, repectively. We found out the filler alumina also played an important role to improve the mechanical properties of silicone foams in our foaming system.

Analysis of the foaming behavior in pultrusion process of phenolic foam composites (발포 복합재료 Pultrusion 공정에서의 발포 거동 해석)

  • Yun, Myung-Seok;Jung, Jae-Won;Lee, Woo-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.130-133
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    • 2005
  • An experimental and theoretical study was carried out to estimate the foaming characteristics in the pultrusion process of phenolic foam composite. For the experimental study, a lab-scale pultrusion apparatus was constructed. Methylene chloride(CH2Cl2) was used as a physical blowing agent, glass fiber roving was used as reinforcement and the polymer used was a resol type phenolic resin. Pultruded products were observed to count bubble size by a SEM(Scanning Electron Microscopy). For the theoretical study, a model for bubble growth in a gradually hardening resin was considered and solved for a few foaming conditions.

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Physical Modeling of Process Parameters for Aluminum-Foam Generation (물리적 모델링을 이용한 알루미늄 발포공정 영향 인자 해석)

  • 옥성민;문영훈
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.558-564
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    • 2001
  • An experimental modeling is applied to investigate the formation of forms in molten aluminum By using a specially designed equipment, the effect of process variables, such as the shape of stirrer, stirring velocity and fluid viscosity, on the formation of foams were studied in the glycerine added water. Bubbles formed in water had various diameter from 1 to 10 mm and the number of bubbles was 0 to 20/$cm^2$. It turned out that among various variables the stirring velocity and fluid viscosity played important roles on the formation of bubbles. The results obtained from the model experiment were preyed to be convincible also in the real aluminum foam.

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Performance Evaluation of Vibration Table for Lost Foam Casting Process (소실모형주조용 진동장치의 성능 평가)

  • Lee, Eun-Kyung;Rim, Kyung-Hwa;Lee, Kyung-Whoan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.322.2-322
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    • 2002
  • Vibration table is required to obtain high packing density in lost form casting process. Packing density, which is important manufacture factor, depends on the vibration pattern induced by vibration table. In general, circular vibration pattern is recognized as the best pattern. The existing vibration table is investigated to identify current vibration pattern and consider a countermeasure. Modal test is utilized to identify the dynamic characteristics of vibration table, and finite element method is used to present the improved design

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Polymeric Material Application for The Production of Ceramic Foam Catalyst

  • Sangsuriyan, Anucha;Yeetsorn, Rungsima;Tungkamani, Sabaithip;Sornchamni, Thana
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.21-30
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    • 2015
  • Ceramic foams are prepared as positive images corresponding to a plastic foam structure which exhibits high porosities (85-90%). This structure makes the ceramic foams attractive as a catalyst in a dry reforming process, because it could reduce a high pressure drop problem. This problem causes low mass and heat transfers in the process. Furthermore, the reactants would shortly contact to catalyst surface, thus low conversion could occur. Therefore, this research addressed the preparation of dry reforming catalysts using a sol-gel catalyst preparation via a polymeric sponge method. The specific objectives of this work are to investigate the effects of polymer foam structure (such as porosity, pore sizes, and cell characteristics) on a catalyst performance and to observe the influences of catalyst preparation parameters to yield a replica of the original structure of polymeric foam. To accomplish these objectives industrial waste foams, polyurethane (PU) and polyvinyl alcohol (PVA) foams, were used as a polymeric template. Results indicated that the porosity of the polyurethane and polyvinyl alcohol foams were about 99% and 97%. Their average cell sizes were approximate 200 and 50 micrometres, respectively. The cell characteristics of polymer foams exhibited the character of a high permeability material that can be able to dip with ceramic slurry, which was synthesized with various viscosities, during a catalyst preparation step. Next, morphology of ceramic foams was explored using scanning electron microscopy (SEM), and catalyst properties, such as; temperature profile of catalyst reduction, metal dispersion, and surface area, were also characterized by $H_2-TPR$ and $H_2-TPD$ techniques, and BET, respectively. From the results, it was found that metal-particle dispersion was relatively high about 5.89%, whereas the surface area of ceramic foam catalysts was $64.52m^2/g$. Finally, the catalytic behaviour toward hydrogen production through the dry reforming of methane using a fixed-bed reactor was evaluated under certain operating conditions. The approaches from this research provide a direction for further improvement of marketable environmental friendly catalyst production.

Estimation of Air Flow Rate in Automotive Ventilated Seat (자동차 통풍 시트의 유량 평가)

  • Lee, Hyun-Hee;Kim, Tae-Kyung;Lee, Kwangju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.34-40
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    • 2016
  • In ventilated seats for cars, air flow is generated by a fan and passed through a foam pad, foam filter, and seat cover. There is a significant loss of air flow in this process, and it is not easy to analyze the amount delivered to the driver. Another difficulty is the geometric complexity of the air flow passage inside the seats. In this paper, the air flow through a foam pad was analyzed. Proper modeling of the bumps in the ventilation mat was found to be important in the analysis. Air flow is lost when it passes through the porous pad foam, which was measured and used to correct the analysis results. The corrected analysis results were in a good agreement with the experimental results. The amount of air flow delivered to a driver was measured using an airflow cone. Only 35.7% of the air flow from the fan was delivered.