• Structural Engineering and Mechanics
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• 제76권3호
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• pp.413-420
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• 2020

Considering inverse cotangential shear strain function, the present paper studies nonlinear stability of nonlocal higher-order refined beams made of metal foams based on Chebyshev-Ritz method. Based on inverse cotangential beam model, it is feasible to incorporate shear deformations needless of shear correction factor. Metal foam is supposed to contain different distributions of pores across the beam thickness. Also, presented Chebyshev-Ritz method can provide a unified solution for considering various boundary conditions based on simply-supported and clamped edges. Nonlinear effects have been included based upon von-karman's assumption and nonlinear elastic foundation. The buckling curves are shown to be affected by pore distribution, geometric imperfection of the beam, nonlocal scale factor, foundation and geometrical factors.

• Advances in materials Research
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• 제12권2호
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• pp.133-159
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• 2023

In this paper, a size-dependent dynamic investigation of a porous metal foams microbeamsis presented. The novelty of this study is to use a metal foam microbeam that contain porosities based on the refined high order shear deformation beam model, with sinusoidal shear strain function, and the modified strain gradient theory (MSGT) for the first time. The Lagrange's principle combined with differential quadrature hierarchicalfinite element method (DQHFEM) are used to obtain the porous microbeam governing equations. The solutions are presented for the natural frequencies of the porous and homogeneoustype microbeam. The obtained results are validated with the analytical methods found in the literature, in order to confirm the accuracy of the presented resolution method. The influences of the shape of porosity distribution, slenderness ratio, microbeam thickness, and porosity coefficient on the free vibration of the porous microbeams are explored in detail. The results of this paper can be used in various design formetallic foammicro-structuresin engineering.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.382-387
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• 2004

Nanoindentation technique has been used to measure the mechanical properties of aluminium alloy foam cell walls. Al-Si-Cu-Mg alloy foams of different compositions and different cell morphologies were produced using powder metallurgical method. Cell morphology of the foam was controlled during production by varying foaming time and temperature. Mechanical properties such as hardness and Young's modulus were calculated using two different methods: a continuous stiffness measurement (CSM) and an unloading stiffness measurement (USM) method. Experimental results showed that hardness and Young's modulus of Al-5%(wt.)Si-4%Cu-4%Mg (544 alloy) precursor and foam walls are higher than those of Al-3%Si-2%Cu-2%Mg (322 alloy) precursor and foam walls. It was noticed that mechanical properties of cell wall are different from those of precursor materials.

• 한국분말재료학회지
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• 제22권2호
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• pp.93-99
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• 2015

This study investigated the microstructure and tensile properties of a recently made block-type Ni-Cr-Al powder porous material. The block-type powder porous material was made by stacking multiple layers of powder porous thin plates with post-processing such as additional compression and sintering. This study used block-type powder porous materials with two different cell sizes: one with an average cell size of $1,200{\mu}m$ (1200 foam) and the other with an average cell size of $3,000{\mu}m$ (3000 foam). The ${\gamma}$-Ni and ${\gamma}^{\prime}-Ni_3Al$ were identified as the main phases of both materials. However, in the case of the 1,200 foam, a ${\beta}$-NiAl phase was additionally observed. The relative density of each block-type powder porous material, with 1200 foam and 3000 foam, was measured to be 5.78% and 2.93%, respectively. Tensile tests were conducted with strain rates of $10^{-2}{\sim}10^{-4}sec^{-1}$. The test result showed that the tensile strength of the 1,200 foam was 6.0~7.1 MPa, and that of 3,000 foam was 3.0~3.3 MPa. The elongation of the 3,000 foam was higher (~9%) than that (~2%) of the 1,200 foam. This study also discussed the deformation behavior of block-type powder porous material through observations of the fracture surface, with the results above.

• 공업화학
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• 제33권6호
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• pp.618-623
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• 2022

분리판은 반응물 및 전자를 전달하고 부산물인 물과 열을 배출하며, 막전극접합체의 지지체 역할을 하는 고분자전해질 연료전지의 핵심 구성요소이다. 따라서 분리판의 유로 구조는 연료전지의 성능을 향상시키는데 중요한 역할을 한다. 본 연구에서는 압축률이 다른 구리 폼을 cathode 분리판에 적용한 25 cm² 단위 전지를 이용하여 성능 평가를 수행하였다. 금속 폼의 압축률이 증가할수록 총 저항이 감소하였으며, 특히 전하전달과 물질전달 저항이 사형 유로에 비해 크게 개선되어 중전류밀도 및 고전류밀도 영역에서 전압 손실을 줄일 수 있었다. 가압한 공기를 사용한 사형 유로 구조의 경우 연료전지의 성능이 압축한 금속 폼(S3)을 적용한 유로와 중전류밀도 영역까지는 큰 차이가 없었으나, 고전류밀도 영역에서는 유로 구조의 한계로 낮은 성능을 보였다.

• 한국주조공학회지
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• 제24권1호
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• pp.34-39
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• 2004

The effects of casting condition and hot melt glue during Lost Foam Casting were investigated on the fluidity of Al alloy melt. The fluidity increased linearly with increasing pouring temperature in thick castings but non-linearly in thin casting due to the difference in main heat flow direction. The metal flow velocity was in range of $0.5{\sim}2.7$ cm/s in no evacuation condition and the minimum value of it was measured after the melt flow through the hot melt barrier. The mold evacuation improved the metal flow velocity by around $0.5{\sim}1$ cm/s. And the reaction zone layer thickness was about 1 cm in no-evacuation conditions but about 0.6 cm in mold evacuation condition of 710 torr due to the easier removal of pyrolsis product of EPS. And hot melt barrier thickness of 0.6 mm increased the reaction zone layer thickness up to about 2.5 cm. The fluidity decreased remarkably with an enlarged thickness of hot melt due to a lot of pyrolysis products.

• Steel and Composite Structures
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• 제16권3호
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• pp.325-337
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• 2014

The strength and buckling problem of a five layer sandwich beam under axial compression or bending is presented. Two faces of the beam are thin aluminium sheets and the core is made of aluminium foam. Between the faces and the core there are two thin binding glue layers. In the paper a mathematical model of the field of displacements, which includes a share effect and a bending moment, is presented. The system of partial differential equations of equilibrium for the five layer sandwich beam is derived on the basis of the principle of stationary total potential energy. The equations are analytically solved and the critical load is obtained. For comparison reasons a finite element model of the beam is formulated. For the case of bended beam the static analysis has been performed to obtain the stress distribution across the height of the beam. For the axially compressed beam the buckling analysis was carried out to determine the buckling load and buckling shape. Moreover, experimental investigations are carried out for two beams. The comparison of the results obtained in the analytical and numerical (FEM) analysis is shown in graphs and figures. The main aim of the paper is to present an analytical model of the five layer beam and to compare the results of the theoretical, numerical and experimental analyses.

• Earthquakes and Structures
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• 제26권4호
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• pp.251-259
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• 2024

In this paper, the thermal post-buckling behavior of graphene platelets reinforced metal foams (GPLRMFs) plate with initial geometric imperfections on nonlinear elastic foundations are studied. First, the governing equation is derived based on the first-order shear deformation theory (FSDT) of plate. To obtain a single equation that only contains deflection, the Galerkin principle is employed to solve the governing equation. Subsequently, a comparative analysis was conducted with existing literature, thereby verifying the correctness and reliability of this paper. Finally, considering three GPLs distribution types (GPL-A, GPL-B, and GPL-C) of plates, the effects of initial geometric imperfections, foam distribution types, foam coefficients, GPLs weight fraction, temperature changes, and elastic foundation stiffness on the thermal post-buckling characteristics of the plates were investigated. The results show that the GPL-A distribution pattern exhibits the best buckling resistance. And with the foam coefficient (GPLs weight fraction, elastic foundation stiffness) increases, the deflection change of the plate under thermal load becomes smaller. On the contrary, when the initial geometric imperfection (temperature change) increases, the thermal buckling deflection increases. According to the current research situation, the results of this article can play an important role in the thermal stability analysis of GPLRMFs plates.

• 한국분말재료학회지
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• 제20권6호
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• pp.439-444
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• 2013

Fe foam with above 90% porosity and 2 millimeter pore size was successfully fabricated by a slurry coating process. In this study, the binder contents were controlled to produce the Fe foam with different pore size, strut thickness and porosity. Firstly, the slurry was prepared by uniform mixing with Fe powders, distilled water and polyvinyl alcohol(PVA) as initial materials. After slurry coating on the polyurethane(PU) foam the sample was dried at $80^{\circ}C$. The PVA and PU foams were then removed by heating at $700^{\circ}C$ for 3 hours. The debinded samples were subsequently sintered at $1250^{\circ}C$ with holding time of 3 hours under hydrogen atmosphere. The three dimensional geometries of the obtained Fe foams with open cell structure were investigated using X-ray micro CT(computed tomography) as well as the pore morphology, size and phase.

• Coupled systems mechanics
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• 제8권3호
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• pp.247-257
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• 2019

Fee vibrational characteristics of porous steel double-coupled nanoplate system in thermo-elastic medium is studied via a refined plate model. Different pore dispersions called uniform, symmetric and asymmetric have been defined. Nonlocal strain gradient theory (NSGT) containing two scale parameters has been adopted to stablish size-dependent modeling of the system. Hamilton's principle has been adopted to stablish the governing equations. Obtained results from Galerkin's method are verified with those provided in the literature. The effects of nonlocal parameter, strain gradient, foundation parameters, porosity distributions and porosity coefficient on vibration frequencies of metal foam nanoscale plates have been examined.