• Title/Summary/Keyword: fluid film bearings

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Development of Anti-fluttering Tilting Pad Journal Bearing with the Shape Modification of Upper Pad (상부패드의 형상 변경을 통한 'Anti-fluttering 틸팅패드 저널베어링' 개발)

  • Yang, Seong Heon;Nah, Un Hak;Park, Heui Joo;Kim, Chaesil
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.5 s.32
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    • pp.35-45
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    • 2005
  • The tilting pad journal bearings have been widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unloaded pads and the break of locking pins etc. by pad fluttering are continuously taken place in the actual steam turbines. The purpose of this paper is to develop a new bearing model that can prevent bearing problems effectively by pad fluttering in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of fluttering mechanism performed by previously research works. The fluttering characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad fluttering nearly does not occurred in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad fluttering does not detect in the application of acture steam turbines.

Nonlinear frequency Response Analysis of Hydrodynamic Journal Bearing Under External Disturbance (외란을 받는 저널 베어링의 비선형 주파수 응답 해석)

  • 노병후;김경웅
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.68-76
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    • 1999
  • This paper presents the nonlinear characteristics of the oil lubricated hydrodynamic journal bearing. The traditional approach is to characterize the behavior and performance of fluid film hydrodynamic journal bearings by means of linearized bearing analysis. The objective of this paper is to examine the nonlinear characteristics of the journal bearing when an external sinusoidal shock is given to the system. The oil film force is obtained by solving the finite width Reynolds equation at each time step by the solution of the column method. Frequency response function and journal orbit obtained from both linear and nonlinear bearing simulations are compared with each other.

Theoretical Analysis of Lubrication for the Hermetic Scroll Compressor with Back-Pressure Chamber (배압실을 갖는 밀폐형 스크롤 압축기의 윤활 특성에 관한 이론적 해석)

  • 심현해;김광호;이홍원;소순갑
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.69-77
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    • 1994
  • Oil flow pass of hermetic scroll compressor with back pressure chamber was described. Dynamic analysis was preceded in order to obtain the loads on the lubricating contacts. The mobility method of dynamically loaded journal bearings was applied to the crank jornal bearing and lower main bearing, and they could be designed to operate under fluid film lubrication. From the consideration of their film thicknesses and oil flow rates, optimal bearing clearances or other bearing dimensions could be assessed. The major friction loss was calculated to be from the axial force between the two scrolls. Therefore, it was suggested that the designers should be careful to reduce the over-turning moment on the orbiting scroll.

Analysis of Integration Factor Effect in Dynamic-Structure-Fluid-Heat Coupled Time Transient Staggered Integration Scheme for Morton Effect Analysis (모튼이펙트 해석을 위한 동역학-구조-유체-열전달 시간과도응답 연성해석 시차적분법에서 시상수 효과 분석)

  • Suh, Junho;Jeung, Sung-Hwa
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.77-86
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    • 2019
  • The present study focuses on the effect of staggered integration factor (SIF) on Morton effect simulation results. The Morton effect is a synchronous rotordynamic instability problem caused by the temperature differential across the journal in fluid film bearings. Convection and conduction of heat in the thin film displaces the hot spot, which is the hottest circumferential position in the thin film, from -20 to 40 degrees ahead of the high spot, where the minimum film clearance is experienced. The temperature differential across the journal causes a bending moment and the corresponding thermal bow in the rotating frame acts like a distributed synchronous excitation in the fixed frame. This thermal bow may cause increased vibrations and continued growth of the synchronous orbit into a limit cycle. The SIF is developed assuming that the response of the rotor-lubricant-bearing dynamic system is much quicker than that of the bearing-journal thermal system, and it is defined as the ratio between the simulation time of the thermal system and the rotor-spinning period. The use of the SIF is unavoidable for efficient computing. The value of the SIF is chosen empirically by the software users as a value between 100 and 400. However, the effect of the SIF on Morton effect simulation results has not been investigated. This research produces simulation results with different values of SIF.

Finite Element Analysis of a Coupled Hydrodynamic Journal and Thrust Bearing in a Computer Hard Disk Drive (컴퓨터 하드디스크 드라이브에 사용되는 저널과 스러스트가 연성된 유체 동압 베어링의 유한 요소 해석)

  • Kim, Hakwoon;Lee, Sanghoon;Jang, Gunhee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.1 s.94
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    • pp.87-95
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    • 2005
  • This paper proposes a method to calculate the characteristics of a coupled hydrodynamic journal and thrust bearing of a HDD spindle motor. The governing equations for the journal and thrust bearings are the two dimensional Reynolds equations in $\theta z$ and $ r\theta$ planes, respectively. Finite element method is appropriately applied to analyze the coupled journal and thrust bearing by satisfying the continuity of mass and pressure at the interface between the journal and thrust bearings. The pressure in a coupled bearing is calculated by applying the Reynolds boundary condition and compared with that by using the Half-Sommerfeld boundary condition. The static characteristics are obtained by integrating the pressure along the fluid film. The flying height of spindle motor is measured to verify the proposed analytical result. This research shows that the proposed method can describe HDB in a HDD system more accurately and realistically than the separate analysis of a journal or thrust bearing.

Vibration Optimum Design of Rotor Systems Using Genetic Algorithm (유전 알고리즘을 이용한 회전축계의 진동 최적설계)

  • 최병근;양보석
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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Finite Element Analysis of a Coupled Hydrodynamic Journal and Thrust Bearing in a Computer Hard Disk Drive (컴퓨터 하드디스크 드라이브에 사용되는 저널과 스러스트가 연성된 유체 동압 베어링의 유한 요소 해석)

  • Kim, Hak-Woon;Lee, Sang-Hoon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.846-852
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    • 2004
  • This paper proposes a method to calculate the characteristics of a coupled hydrodynamic journal and thrust bearing of a HDD spindle motor. The governing equations for the journal and thrust bearings are the two dimensional Reynolds equations in ${\theta}z$ and $r\theta$ planes, respectively. Finite element method is appropriately applied to analyze the coupled journal and thrust bearing by satisfying the continuity of mass and pressure at the interface between the journal and thrust bearings. The pressure in a coupled bearing is calculated by applying the Reynolds boundary condition and compared with that by using the Half-Sommerfeld boundary condition. The static characteristics are obtained by integrating the pressure along the fluid film. The flying height of spindle motor is measured to verify the proposed analytical result. This research shows that the proposed method can describe HDB in a HDD system more accurately and realistically than the separate analysis of a journal or thrust bearing.

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Study on the Load-Carrying Capacity of Finite-Width Slider Bearing with Wavy Surface (표면웨이브가 존재하는 유한폭 슬라이더 베어링의 지지하중 특성에 관한 연구)

  • Shin, Jung-Hun;Lee, Gi-Chun;Park, Jong-Won;Kang, Bo-Sik;Kim, Kyung Woong
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.13-18
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    • 2013
  • Slider bearing is a widely used load-carrying element in the industry. While a large number of studies have investigated the effect of overall surface curvature, very few have considered sinusoidal surface. Recently, consideration of surface roughness/waviness or intentional wave design has been identified as an important issue in the manufacture of hard disk driver, mechanical seal, hydraulic machine, and etc. This study investigated the load-carrying capacity of a finite-width slider bearing with a wavy surface. Film thickness ratios, length-width ratio, ambient pressure, amplitude, and partial distribution were selected as the simulation parameters. The calculation results showed that the load-carrying capacity rapidly varied at small film thickness ratio, but the waviness near the area of minimum film thickness made much more influence with an increase in film thickness ratio. As the length-width ratio of bearing was increased, ambient pressure became more influential at small film thickness ratios. Furthermore a particular partial distribution of the wavy area led to higher load-carrying capacity than did the whole distribution. Consequently, the results of this study are expected to be of use in surface micro-machining of finite-width slider bearings.

Oil Whirl Effects on Rotor-Bearing System Identifications by Modal Testing

  • Jei, Yang-Gyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1991.04a
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    • pp.105-110
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    • 1991
  • Oil whirl effects on system identification during modal testings are discussed. When the forward rotating excitations act, the oil whirl effects seriously appear. But when the backward rotating and uni-directional excitations act, and the magnitude of forward excitation is small, oil whirl effect do not appear in forced response function. The results of simulation of oil whirl effects during modal testing are well coincident with those of experiments. With the uni-directional excitation technique the linearized dynamic coefficients of fluid film bearings and seals can be estimated more accurately than with the circular rotating excitation technique. But with the circular excitation technique oil whirl effects can be well investigated.

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Friction Effects on the Performance of Air Foil Bearings (공기포일베어링의 성능에 미치는 범프마찰효과)

  • Kim Young-Cheol;Lee Dong-Hyun;Kim Kyung-Woong
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.283-288
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    • 2005
  • This paper presents the theoretical model and analysis results to investigate the effect of Coulomb damping in the sub-structure of a foil bearing. Vertical and horizontal deflection of a bump is restricted by friction of the bump. Equivalent viscous damping of the bump foil is derived from the Coulomb friction. Dynamic equation of the bump is constituted by stiffness and damping terms. The air film is modeled by the compressible Reynolds equation. A perturbation approach and finite difference numerical method is used to determine the static and dynamic performance of the bearing from the coupled fluid-structural model. The analysis result shows that the static and dynamic performance is enhanced by the bump friction.