• Title/Summary/Keyword: flange wear

Search Result 39, Processing Time 0.025 seconds

Friction and Wear Characteristics of the Micro-dimple Surfaces in Rotary Compressor with Carbon Dioxide as Refrigerants ($CO_2$ 환경하에서 접촉 표면에 적용한 마이크로 딤플 패턴이 마찰 및 마멸에 미치는 영향 연구)

  • Lee, Young-Ze;Jeon, Hong-Gyu;Han, Kyu-Cheol;Choi, Jin-Ho;Kim, Gyu-Man;Cho, Sung-Ouk
    • Tribology and Lubricants
    • /
    • v.24 no.6
    • /
    • pp.374-377
    • /
    • 2008
  • Due to the environmental concerns, especially the greenhouse effect and GWP (Global Warming Potential), the carbon dioxide was investigated as an alternative natural refrigerant to replace HFCs (HydroFluoroCarbons) in refrigerator or air conditioning systems. Because new compressor with carbon dioxide is going to be operated under the high pressure, the tribology of sliding surfaces in the compressor becomes very important. To improve of wear resistance in compressor parts, especially rotary type, the friction and wear characteristics of improved sliding surfaces between vane and flange were evaluated in this paper. The method of reformed sliding surface, such as micro-dimple processes, was applied on surfaces in order to improve the tribological characteristics, and their performances were evaluated experimentally. The vane-on-flange type lubricated sliding tests were performed with a high pressure wear tester using carbon dioxide. Test results showed that the reformed surfaces were very effective to reduce the friction and the wear amounts of vane surfaces. The method of improved surfaces showed good tribological properties at vane and flange.

A Wheel Wear Analysis of Railway Vehicle on a Curved Section (곡선 구간에서 철도 차량 휠의 마모 특성 해석)

  • Kang, Juseok
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.40 no.6
    • /
    • pp.547-555
    • /
    • 2016
  • The wheel wear of a railway vehicle is mainly generated when maneuvering on a curved track. The change in the wheel profile affects the dynamic stability of the vehicle. In this analysis, the wheel wear volume was calculated while changing the velocity and radius of the curve to analyze the wear characteristics of a wheel at a curved section. The wear index was calculated from a vehicle dynamic analysis based on a multibody dynamics analysis and wear volume from a wear model by British Rail Research. The wear volume at a radius of 300 m is dominant compared with other radii. The wear volume was calculated by assigning different coefficients of friction to the tread and flange of the wheel to investigate the effect of lubrication on the wear characteristics. The effect of the improvement by lubrication is calculated by varying the radius of the track, and is assessed on an actual urban railway section.

Sintering Processing of Compressor Flanges

  • Park, J.K.;Park, H.S.;Choi, S.T.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.395-396
    • /
    • 2006
  • To manufacture a flange for a compressor with a relief groove by using powder metallurgy in order to prevent deformation to the compressor in operation, powder material for the flange is charged into a mold; an ablative member having a melting point lower than that of the powder material is positioned at a place where a relief groove is to be formed; the flange is formed by compressing the powder material and the ablative member; and the formed flange is sintered at a temperature between the melting point of the powder material and the ablative member so as to melt and remove the ablative member. It made according to the new method has more excellent strength and airtight property than the conventional one. It is analyzed that the ablative member is melted and penetrated into the flange structure during the sintering process, which results in improvement of the airtight property and increase of the strength.

  • PDF

A Study on the Mileage Prediction of Urban Railway Vehicle using Wheel Diameter/Flange change Data and Machine Learning Techniques (도시철도차량 주행차륜의 직경/플랜지 변화 데이터와 머신러닝 기법을 활용한 주행거리 예측 연구)

  • Hak Rak Noh;Won Sik Lim
    • Journal of the Korean Society of Safety
    • /
    • v.38 no.4
    • /
    • pp.1-7
    • /
    • 2023
  • The steel wheels of urban railway vehicles gather a lot of data through regular measurements during maintenance. However, limited research has been carried out utilizing this data, resulting in difficulties predicting the maintenance period. This paper studied a machine learning model suitable for mileage prediction by studying the characteristics of mileage change according to diameter and flange thickness changes. The results of this study indicate that the larger the diameter, the longer the travel distance, and the longest flange thickness is at 30 mm, which gradually shortened at other times. As a result of research on the machine learning prediction model, it was confirmed that the random forest model is the optimal model with a high coefficient of determination and a low root mean square error.

Analysis of Wheel Flange Wear Characteristics for KTX (고속철도 차량용 차륜플랜지 마모특성 분석)

  • 이찬우;강부병
    • Proceedings of the KSR Conference
    • /
    • 2002.10b
    • /
    • pp.787-792
    • /
    • 2002
  • This study presents the wheel wear measurement results of Saemaeul train running on the conventional line. The train set included three different cars which have different shape of wheel profile including KNR and KTX profile currently used in Saemaeul. Train set was operated on Seoul-Pusan line with fixed train set formation for commercial service. Wheel wear measurements were peformed periodically. Here, we describe some results.

  • PDF

Analysis of wheel flange wear characteristics for passenger rolling-stock (여객 차량의 차륜플랜지 마모특성 분석)

  • 허현무;이찬우;김형진
    • Proceedings of the KSR Conference
    • /
    • 2002.05a
    • /
    • pp.423-430
    • /
    • 2002
  • This study was started to develop maintenance technology for wheel tread suitable domestic railway environment. As a pre-study to develop optima] wheel tread, we analyzed the wear characteristics of wheel tread that is being applied to railway rolling-stock in KNR. To analyze wheel wear characteristics. we have conducted the simulation and experiment for passenger rolling-stock and obtained useful datum. Here, we describe some results.

  • PDF

A study on the prediction of wheel wear of railway rolling stock (철도차량 차륜마멸예측에 관한 연구)

  • Kang, Bu-Byoung;Chung, Heung-Chai
    • Proceedings of the KSME Conference
    • /
    • 2003.04a
    • /
    • pp.1270-1276
    • /
    • 2003
  • This paper describes an analytical method for wheel wear prediction. The outputs from vehicle dynamic software are used to calculation the wheel wear. Two calculation examples are shown for a high-speed line and a conventional line. Through the comparison of two cases, we can see the wheel wear characteristics on the conventional line and the high-speed line. The conventional line has many curved tracks that cause severe wheel flange wear. The influences of curve radius on wheel wear are also described considering the operational performance of the high speed trainset. A method of calculation using contact patch work model is presented for determination of the evolution by wear railway wheels.

  • PDF

A Study on the Rail Materials Technology for Subway Based on its Sliding Wear Behavior (지하철 레일의 미끄럼 마모거동을 고려한 재료설계에 대한 고찰)

  • Lee, Han-Young
    • Tribology and Lubricants
    • /
    • v.30 no.6
    • /
    • pp.364-369
    • /
    • 2014
  • To assess the wear behavior of rails against subway rail car wheels, we investigate the sliding wear behavior of pins derived from two types of rails (normal rails and heat-treated rails) against a disc derived from a subway rail car wheel, using a pin-on-disc-type tribometer. We base the sliding wear test conditions on the sliding conditions for wheel flange-rail gauge corner contact. We demonstrate the remarkable transition in the wear behavior of the pins derived from the rails, from severe wear to mild wear, as a function of the sliding distance. The wear rate of the heat-treated rail material in the running-in wear region is much lower than that of the normal rail material. Furthermore, the wear rates of the pins in the running-in wear region decrease with increasing hardness and with decreasing sliding speed. However, there is little difference between the heat-treated rail pin and the normal rail pin in the wear rate in the steady-state wear region. Stricter controls on the decarburized layer beneath the surface of rails are required to reduce the wear rate in the running-in wear region.

a city railroad rolling-stock wheel wear and study about maintenance standard (도시철도차량 차륜마모 특성 및 유지보수기준에 관한 연구)

  • Park, Soo-Choong;Ji, Yong-Hyeon;Kim, Eun-Sil
    • Proceedings of the KSR Conference
    • /
    • 2008.06a
    • /
    • pp.806-812
    • /
    • 2008
  • Many kinds of rolling-stocks that have various control methods are being operated by Seoulmetro which is a history of a city railroad rolling-stock. Seoulmetro is being faced with a wheel management comparing of other lines with a perpendicular wear of wheel and a side damage, and so on, by operating several cars at a loop line. This is causing maintenance expenses increase and deteriorating a fusibility of rolling-stock, for it has an effect on a rolling-stock using. A cutting pattern of wheel and a wear form affect the expected span of a wheel. A wheel cutting cause is classifed into cutting for reprofiling of a flange wear of wheel and for removing every kind defect which originates from wheel wear. In this study, Seoulmetro exhibit a stable rolling-stock use method and a reasonable management method of wheel, analysing wheel exchange condition and cutting management of wheel.

  • PDF

Study for The Lateral Displacement of Railway Vehicle (철도차량의 횡 변위에 대한 연구)

  • 양희주;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.10a
    • /
    • pp.535-538
    • /
    • 1997
  • Studied in this paper was the lateral displacement of railway vehicle using the multi-body dynamic simulation program (VAMPIRE) and the BASS 501. The lateral displacement of railway vehicle is occurred by thc clearance between wheel flange and rail, the track irregularity, the property of each suspension of vehicle and the cant etc. The results of analysis shown that Vehicle is not interfere with subway platform in any conditions namely the tare and full load condition, the wheel. wear condition and the stationary and running of vehicle.

  • PDF