• 소성∙가공
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• 제18권5호
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• pp.410-415
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• 2009

Experimental and numerical studies were performed to examine the effect of material temperature and reduction ratio on friction coefficient during hot flat rolling. We carried out a single pass pilot hot flat rolling test at the temperatures range of $900{\sim}1200^{\circ}C$ and measured the spread of deformed material while reduction ratio varied from 20% to 40%. Materials used in this study were a high carbon steel and two alloy steels. The dimension of specimen used in hot rolling experiment was $50mm{\times}50mm{\times}300mm$. We performed a series of finite element simulation of the hot rolling process to compute the friction coefficient change in terms of steel grade and reduction ratio. Results showed that temperature dependency of friction coefficient is not noteworthy but the effect of reduction ratio on friction coefficient is quite large. For high carbon steel, friction coefficient at reduction ratio of 30% is lower than that at that of 20%. Meanwhile friction coefficient at reduction ratio of 40% was one and half times large compared with that at that of 20%. The effect of steel grade on friction coefficient was significant when reduction ration was large, e.g., 40%.

• 소성∙가공
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• 제21권8호
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• pp.479-484
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• 2012

The objective of this study is to compensate the elastic recovery in the flexible forming process using the predictive models. The target shape was limited to two-dimensional shape having only one curvature radius in the longitudinal-direction. In order to predict the shape error the regression and neural network models were established based on the finite element (FE) simulations. A series of simulations were conducted considering input variables such as the elastic pad thickness, the thickness of plate, and the objective curvature radius. Then, at sampling points in the longitudinal-direction, the shape errors between formed and objective shapes could be calculated from the FE simulations as an output variable. These shape errors were expressed to a representative error value by the root mean square error (RMSE). To obtain the correct objective shape the die shape was adjusted by the closed-loop using the neural network model since the neural network model shows a higher capability of estimating the shape error than the regression model. Finally the experimental result shows that the formed shape almost agreed with the objective shape.

• 소성∙가공
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• 제17권3호
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• pp.170-181
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• 2008

The shape of rectangular cup used for Ni-MH(Nickel-coated Metal Hydrogen) battery for hybrid car looks quite simple, but the forming process of extruding and setting up process design are highly difficult. Furthermore, there are few concrete reports on the rectangular deep drawn cup as part of hybrid vehicles till now. In this study, process design for rectangular cup in the multi-stage deep drawing process is carried out, and FE analysis is also preformed based on the result of the process design. From the simulation result, some unexpected problems such as earing, wrinkling and excessive thickness changes of the intermediate blank occurred. To overcome these failures, a series of modification for punch shape in the forming process design are completed and applied. Considering the modified punch shape in the multi-stage deep drawing process, additional FE analysis is also carried out and the simulation result is verified in view of the deformed shape, thickness change and effective strain distribution. The result of FE analysis with the improved process design confirmed not only reducing thinning of wall and possibilities of failure but also improving the quality of drawing product through the modification of punch shape.

• 한국정밀공학회지
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• 제16권10호
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• pp.164-171
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• 1999

An optimum blank design technology is required for near-net of net-shape cold forming using sheets. Originally, the backward tracing scheme has been developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform of initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. Another general application appears in the blank design of a cup stamping with protruding flanges, one of typical automobile components. The blank configurations derived by backward tracing simulation have been confirmed by a series of loading simulations. The approach or decision of an initial blank configuration presented in this study will be a milestone in fields of sheet forming process design.

• 한국생산제조학회지
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• 제21권3호
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• pp.425-432
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• 2012

This paper investigates shape design processes of two implant systems for bone fracture treatment ; Bone plate and Interlocking nail system. These systems can directly fix fractured human bones by surgical operations. The bone plates consist of various shaped plates and implant screws for fixation of fractured human bones with various manual instruments allowing to handle them. The material corresponds to titanium alloy Ti6Al4V because it is harmless material for human body as well as significantly rigid. This system has to be suitably rigid as well as manually bended in orthopedic surgery operations. The Interlocking nail system is a kind of nail implanted inside fractured human bones. The shapes of these systems have to be suitably designed in order to endure various loads as well as avoid any damages. If various shaped prototypes would be fabricated and tested to design the optimal shapes, optimal shapes could be obtained but very long time and expensive costs must be required. In this paper finite element method was applied into these systems. Under various boundary conditions a series of structural analysis was conducted by using ANSYS. Finally important shape factors could be determined on the basis of the analysis results.

• 대한조선학회논문집
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• 제29권4호
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• pp.1-6
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• 1992

본 논문에서는 유한차분법을 이용하여 선수파형을 계산하고, 이 결과를 비교평가 하므로서 선수선형 개량에 활용할 수 있는 한 방법에 대하여 기술하였다. 여기에서 사용된 대상선박은 당사에서 개발완료한 4,400TEU급 고속 컨테이너선으로 기본선형과 선수수정 선형에 대한 수치계산과 모형시험이 각각 수행되었으며, 본 차분방법 의한 계산 결과를 Simplified N-K problem과 Rankine source method, 그리고 모형시험 결과와 각각 비교하였다. 이 결과 유한차분법에 의한 계산결과는 모형시험 결과와 매우 근사한 경향을 보였고, 따라서 선박초기 설계단계에서 최적선수선형, 특히 최적 벌브형상을 결정하는데에 유용하게 사용될 수 있을 것으로 판단된다.

• 대한조선학회논문집
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• 제34권4호
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• pp.72-83
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• 1997

본 연구에서는 연안 및 운하, 두 곳 모두에서 운항이 가능한 컨테이너선에 대한 선형설계를 수행하였다. 설계된 선형은 기존의 140TEU 컨테이너선을 기준선으로 하여 설계된 200TEU급 컨테이너 선형으로, 선수부에 대하여는 기존의 저항시험 자료들을 통한 선형의 재설계도 시도되었다. 모형시험은 선형시험수조에서 일반적인 저항시험을 통한 전저항, 침하와 트림(trim)이 제측되었으며, 선체주위 유동장의 해석을 위한 수치해석으로는 무한수심 뿐만 아니라 제한수로상태에 대하여도 MAC법을 기초로 한 유한차분법(Finite-Difference Method)에 의해 계산이 수행되었다. 이러한 일련의 모형시험 및 유동장의 수치해석을 통하여 설계된 선형의 저항 특성을 파악하였다.

• 한국해양학회지
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• 제21권4호
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• pp.259-264
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• 1986

進行性 有限 振幅波가 수평인 底部 境界面 위에 存在할 때 이 波로 因하여 境界面에 인접해서 形成되는 定常流(steady stream)를 硏究하였다. 이를 위하여 境界層 方程式이 使用되었으며, 이것을 二重 Fourier 系別로 展開함으로써 그 解를 구하였다. 이 解의 垂直, 構造를 水深과 波長의 比(h/L)의 양수로 表示하였다. 有限 振幅波가 가장 잘 適用될 수 있는 條件下에서 境界層의 定常流를 구해본 結果 이 定常波는 물의 粘性에는 無關하며 그 上部에 있는 有限 振幅波의 파라메타들, 즉 週期, 波長등과 水深의 計數임이 確認 되었다. 또 이 境界層의 定常流의 速度는 파속과, 水深에 대한 波高의 比(H/L)의 제곱에 比例함이 밝혀졌으며, 이 正常流의 크기는 h/L이 0.5보다 클때에는 아주 작아져서 無意味한 값이 된다.

• 한국정보과학회논문지:시스템및이론
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• 제33권1_2호
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• pp.62-68
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• 2006

현대 통신 분야에서 많이 응용되고 있는 유한 필드상의 중요한 연산근 곱셈과 지수승 연산 등이 있다. 유한 필드에서 지수 연산은 이진 방법을 이용하여 곱셈과 제곱을 반복함으로서 구현될 수 있다. 그래서 이러한 연산들을 위한 빠른 알고리즘과 효율적인 하드웨어 구조 개발이 중요하다. 본 논문에서는 GF($2^m$)상의 MSB-우선 곱셈 연산을 위한 효율적인 비트-시리얼 시스톨릭 곱셈기를 구현하였다. 제안된 곱셈기는 지수 연산기의 핵심 회로로 사용될 수 있으며 기존의 곱셈기들과 비교하여 보다 적은 입력-단자의 수와 공간-시간 복잡도를 가진다. 그리고 제안된 구조는 정규성과 모듈성, 단 방향 자료 흐름을 가지기 때문에 VLSI 칩과 같은 하드웨어로 보다 쉽게 구현할 수 있다.

• Structural Engineering and Mechanics
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• 제15권6호
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• pp.629-651
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• 2003

Current design specifications prescribe that the upper and lower reinforcement mat is required in the same amount to resist negative and positive moment in bridge decks. This design concept is primarily based on the unrealistic assumption that the girder plays a role of rigid support against deck deflection. In reality, however, girders are flexible and the deflection of girders affect the behavior of deck slabs. In the present study, an analytical method was developed to take the effect of the girder flexibility on the deck behavior into account. The method was formulated based on the slope-deflection equations of plates and harmonic analysis. Unlike the conventional finite element analysis, the input and output schemes are simple and convenient. The validity of the presented study was verified by a series of comparative studies with finite element analyses and experimental tests. It was shown from the analyses that the negative transverse moments of decks were significantly reduced in many cases when the girder flexibility were appropriately taken into consideration whereas the positive moments tend to increase. This poses a strong need to improve the conventional design concept of decks on rigid girders to those on flexible girders.