• Title/Summary/Keyword: finite element analysis.

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Method for measuring 3-axis cutting force of a pick cutter using the single-axis load cell array (1축 로드셀 배열을 사용한 픽 커터의 3축 절삭력 측정방법)

  • Kang, Hoon;Jang, Jin-Seok;Park, Jin-Young;Cho, Jung-Woo;Jung, Myeong-Sik;Lee, Jae-Wook
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.749-755
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    • 2016
  • A new method for measuring the 3-axis cutting forces of a pick cutter by substituting costly 3-D load cells is proposed in this paper. The proposed cutting force measurement method is capable of estimating the 3-axis cutting forces through mechanical constraints using four single-axis compressive load cells and shoulder bolts. The feasibility of the proposed method was verified by finite element analysis, and the accuracy of the force measurement of the developed force measurement device was investigated by conducting linear rock cutting tests. The tests showed that the new cutting force measurement method is able to measure 3-axis cutting forces with a relative error of approximately 6%. These results imply that the new method could be a suitable alternative to conventional 3-D load cells. In addition, it will allow a significant reduction of approximately 20-30% in the costs required for measuring the cutting force when compared to conventional 3-D load cells.

Shape Design of Bends in District Heating Pipe System by Taguchi Method (다구찌 방법을 이용한 지역난방시스템의 벤드형상 설계)

  • Choi, Moon-Deok;Kim, Joo-Yong;Ko, Hyun-Il;Cho, Chong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.307-313
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    • 2010
  • In this study, alternative designs for the bends used in district heating pipes are investigated. The district heating pipes, which are subjected to temperatures of 10 to $120^{\circ}C$ and a water pressure of $16\;kgf/cm^2$, have to withstand thermomechanical cyclic loads when in use. These pipes comprise three concentric tubes: a steel pipe (internal), polyurethane (PUR) insulator (middle), and a high-density polyethylene (HDPE) case (external). In addition, the bends in the district heating pipe system are covered with foam pads that cause aging. In this study, an alternative bend design that does not involve the use of a foam pad is proposed to overcome the aging problem in the bends. In the proposed design, "shear rings" are added to the surface of a bend, and its dimensions are determined by a combination of the statistical (Taguchi) method and FEM. The geometrical parameters such as thickness, height, and number of the rings significantly affect the design optimization, and hence, they affect the results of the FEM.

Effect of the Radius of Curvature on the Contact Pressure Applied to the Endplate of the Sliding Core in an Artificial Intervertebral Disc (인공추간판 슬라이딩 코어의 곡률반경 변화가 종판의 접촉압력에 미치는 영향)

  • Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.29-35
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    • 2012
  • The treatments for spinal canal stenosis are radicular cyst removal, spine fusion, and implantation of an artificial intervertebral disc. Artificial intervertebral discs have been most widely used since the mid-2000s. The study of artificial intervertebral discs has been focused on the analysis of the axial rotation, lateral bending, the degrees of freedom of the disc, and flexion-extension of the vertebral body. The issue of fatigue failure years after the surgery has arisen as a new problem. Hence, study of artificial intervertebral discs must be focused on the fatigue failure properties and increased durability of the sliding core. A finite element model based on an in the artificial intervertebral disc (SB Charit$\acute{e}$ III) was produced, and the influence of the radius of curvature and the change in the coefficient of friction of the sliding core on the von-Mises stress and contact pressure was evaluated. Based on the results, new artificial intervertebral disc models (Models-I, -II, and -III) were proposed, and the fatigue failure behavior of the sliding core after a certain period of time was compared with the results for SB Charit$\acute{e}$ III.

2.5 Dimensional EM Modeling considering Horizontal Magnetic Dipole Source (수평 자기쌍극자 송신원을 이용한 2.5차원 전자탐사 모델링)

  • Kwon Hyoung-Seok;Song Yoonho;Son Jeong-Sul;Suh Jung-Hee
    • Geophysics and Geophysical Exploration
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    • v.5 no.2
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    • pp.84-92
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    • 2002
  • In this study, the new modeling scheme has been developed for recently designed and tested electromagnetic survey, which adapts horizontal magnetic dipole with $1\;kHz\~1\;MHz$ frequency range as a source. The 2.5-D secondary field formulation in wavenumber domain was constructed using finite element method and verified through comparing results with layered-earth solutions calculated by integral equations. 2-D conductive- and resistive-block models were constructed for calculating electric field, magnetic field and impedance - the ratio of electric and magnetic fields which are orthogonal each other. This study showed that electric field and impedance are superior in identifying 2-D isolated-body model to magnetic field. In particular, impedance gives more stable results than electric field with similar spatial resolving power, because electric field is divided by magnetic field in impedance. Thus the impedance analysis which uses electric and magnetic fields together would give better result in imaging the shallow anomalies than conventional EM method.

The Effect of Negative Pressure Phase in Blast Load Profile on Blast Wall of Offshore Plant Topside (해양플랜트 Topside 방화벽에 폭발압의 부압구간이 미치는 영향)

  • Kang, Ki-Yeob;Choi, Kwang-Ho;Ryu, Yong-Hee;Choi, Jae-Woong;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.4
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    • pp.281-288
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    • 2014
  • As a gas explosion is the most fatal accident in shipbuilding and offshore plant industries, all safety critical elements on the topside of offshore platforms should retain their integrity against blast pressure. Even though many efforts have been devoted to develop blast-resistant design methods in the offshore engineering field, there still remain several issues needed to be carefully investigated. From a procedure for calculation of explosion design pressure, impulse of a design pressure model having completely positive side only is determined by the absolute area of each obtained transient pressure response through the CFD analysis. The negative pressure phase in a general gas explosion, however, is often quite considerable unlike gaseous detonation or TNT explosion. The main objective of this study is to thoroughly examine the effect of the negative pressure phase on structural behavior. A blast wall for specific FPSO topside is selected to analyze structural response under the blast pressure. Because the blast wall is considered an essential structure for blast-resistant design. Pressure time history data were obtained by explosion simulations using FLACS, and the nonlinear transient finite element analyses were performed using LS-DYNA.

Three-dimensional Imaging of Subsurface Structures by Resistivity Tomography (전기비저항 토모그래피에 의한 지하구조의 3차원 영상화)

  • Yi Myeong-Jong;Kim Jung-Ho;Chung Seung-Hwan;Suh Jung Hee
    • Geophysics and Geophysical Exploration
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    • v.5 no.4
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    • pp.236-249
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    • 2002
  • We have extended the three-dimensional (3-D) resistivity imaging algorithm to cover the 3-D resistivity tomography problem, where resistivity data are acquired using electrodes installed in several boreholes as well as at the earth surface. The imaging algorithm consists of the 3-D finite element forward modeling and least-squares inversion scheme, where the ACB (Active Constraint Balancing) is adopted to enhance the resolving power of the inversion. Sensitivity analysis with numerical verifications shows that 3-D resistivity tomography is a very appealing method and can be used to get 3-D attitude of subsurface structures with very high-resolution. Moreover, we could accurately handle the topography effect, which could cause artifacts in the resistivity tomography. In the application of 3-D resistivity tomography to the real field data set acquired at the quarry mine, we could derive a very reasonable and accurate image of the subsurface.

Mechanical Bending Process and Application for a Large Curved Shell Plate by Multiple Point Press Machine (무금형 다점 펀치를 사용한 선체외판의 분할 성형 가공 정보 계산 시스템 개발)

  • Hwang, Se-Yun;Lee, Jang-Hyun;Ryu, Cheol-Ho;Han, Myung-Soo;Kim, Kwang-Ho;Kim, Kwang-Sik
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.6
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    • pp.528-538
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    • 2011
  • As a forming method for curved hull plates more efficient than the flame bending, mechanical bending using multi point press forming and die-less forming is discussed in this paper. the mechanical forming is a flexible manufacturing system for automatically forming of hull parts. It is especially suited to varied curved parts. This paper discusses a multiple point pressing machine composed of a pair of reconfigurable punches in order to achieve the rapid forming of curved hull plates using division forming and presents how forming information is obtained from the given design surface. Although the mechanical forming can be efficient in the metal forming, spring back after pressing is a phenomenon which must be carefully considered when quantifying the process variables. If the spring back is not accurately controlled, the fabricated shell plate cannot meet assembly tolerance. This paper describes the principles to calculate the proper stroke of each punch at the divided areas. the strokes are determined by an iterative process of sequential pressing and spring back compensation from an unfolded flat shape to its given design surface. FEA(finite element analysis) is used to simulate the spring back of the plate and the IDA(iterative displacement adjustment) method adjusts the offset of pressing punches from the deformation results and the design surface. The shape deviations of two surfaces due to spring back are compensated by integrated system using FEA and IDA method. For the practical application, It is aimed to develop an integrated system that can automatically perform the compensation process and calculate strokes of punches of the double sides' reconfigurable multiple-press machine and some experimental results obtained with mechanical bending are presented.

Evaluation on the External Restraint Stress in Mass Concrete (매스콘크리트의 외부구속응력에 관한 검토)

  • 강석화;정한중;박칠림
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.111-122
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    • 1996
  • The effects of external restraint on the thermal stresses i n mass concrete are investigated through a series of parametric study. Two major factors affecting the degree of external restraint such as the ratio of length to height of the placed structure (L/H) and the elastic modulus of base structure ($E_r$) are employed as the parameters in a condition which a placing height H is 1.0m. Various conditions of I,/H and E, are analysed by a FEM program and the relationship between these two parameters is examined. The shape of stress distribution due to the external restraint is shown as linearity on the height direction of the section, and is influenced by L/H, $E_r$, and strength development of placed concrete. The external restraint can be devided by two part. One is an axial restraint and the other is a flexural restraint. When the level of external restraint is low, the structure behavior is mainly governed by flexural restraint, otherwise it is dependent on axial restraint. Comparing the calculated stress by the method of the ACI 207 committee with a finite element analysis, the fbrmer overestimates the external restraint stress when the degree of external restraint is weak, and underestimates when it is strong.

Characteristics for Horizontal Displacement of Temporary Earth Retaining Wall on Marine Sediments (해성퇴적층 지반의 가시설토류벽 수평변위 특성에 관한 연구)

  • Kim, Younghun;Kim, Chanki;Choi, Sungyeol;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.11
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    • pp.37-45
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    • 2010
  • In this study, the value of numerical analysis was compared to the measured value of horizontal displacement during construction. And also, the value was reviewed by comparing with numbers calculated by SUNEX program and EXCAV program. When comparing to suggested values of the maximum horizontal displacement in clayey layer, the displacement caused by the IPS system is larger than one by the Strut girder type system. When comparing the result of SUNEX program to that of EXCAV program, the SUNEX program interprets larger value. It could be concluded the result of SUNEX program is closer to the suggested value, 0.5%H, in clayey layer. The result also shows that the internal friction angle(${\Phi}$) is the key factor of developing horizontal displacement rather than type of supporting systems or materials. That means small horizontal displacement occurs in sandy layer having large value of the internal friction angle, whereas vice versa in clayey layer having small value of the internal friction angle. Therefore, the result of EXCAV program is larger in sandy layer and vice versa in clayey layer. When comparing the measured result during construction to the value of 0.5%H, the measured result is 1.4 times greater than the value of 0.5%H. In contrast, the result of SUNEX program is only 78.1% of the value of 0.5%H and the one of EXCAV program is just 18.1% of that. This result shows the calculated value by SUNEX or EXCAV program is smaller than the observed value by measuring during construction. In result, more careful attention is needed to determine the behavior of the ground. To better analyze the behavior of the ground, more precise finite element method is required.

Prediction System of Hydrodynamic Circulation and Freshwater Dispersion in Mokpo Coastal Zone (목포해역의 해수유동 및 담수확산 예측시스템)

  • Jung, Tae-Sung;Kim, Tae-Sik
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.11 no.1
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    • pp.13-23
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    • 2008
  • In coastal region, eutrophication, Do deficit and red tide are frequently occurred by influx of fresh water. When the fresh water containing pollutants is discharged into the sea, the surrounding water is contaminated by dispersion of freshwater flowing into coastal waters. The prediction and analysis about the dispersion process of the discharged fresh water should be conducted. A modeling system using GUI was developed to simulate hydrodynamic flow and fresh water dispersion in coastal waters and to analyze the results efficiently. The modeling module of the system includes a tide model using a finite element method and a fresh water dispersion model using a particle-tracking method. This system was applied to predict the tidal currents and fresh water dispersion in Mokpo coastal zone. To verify accuracy of the hydrodynamic model, the simulation results were compared with observed sea level and time variations of tidal currents showing a good agreement. The fresh water dispersion was verified with observed salinity distribution. The dispersion model also was verified with analytic solutions with advection-diffusion problems in 1-dimensional and 2-dimensional simple domain. The system is operated on GUI environment, to ease the model handling such as inputting data and displaying results. Therefore, anyone can use the system conveniently and observe easily and accurately the simulation results by using graphic functions included in the system. This system can be used widely to decrease the environmental disaster induced by inflow of fresh water into coastal waters.

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