• Title/Summary/Keyword: finishing process

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A Study on the Design for the Air Impeller of a Finishing Tool Unit (피니싱 툴 유니트의 에어 임펠러 설계에 관한 연구)

  • Choi, Hyun-Jin;Kang, Ik-Soo;Lee, Seung-Yong;Jang, Eun-Sil;Park, Sun-Myung;Choi, Seong-Dae
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.312-319
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    • 2015
  • The grinding and furbishing process as the finishing process for molds include the works such as the grinding, buffing, lapping and polishing among others. A finishing tool unit is applied to this finishing process for the burr, lapping, polishing and others of molds. A finishing tool unit can carry out the flexible machining, depending on the machining allowance for objects to be cut on the basis of the instrumental driving mechanism which enables the up, down, left and right floating, which is applied in link with the dedicated cutters and robot machining systems. This study selected the shape to increase the rotatory force of an impeller when air is discharged during the driving of a finishing tool unit, and reflected it to the impeller designing. In addition, the study analyzed each flow velocity and pressure distribution per air pressurization value and finally analyzed the rotating torque to suggest the optimal conditions in designing impellers.

Characterization of Magnetic Abrasive Finishing Using Sensor Fusion (센서 융합을 이용한 MAF 공정 특성 분석)

  • Kim, Seol-Bim;Ahn, Byoung-Woon;Lee, Seoung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.514-520
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    • 2009
  • In configuring an automated polishing system, a monitoring scheme to estimate the surface roughness is necessary. In this study, a precision polishing process, magnetic abrasive finishing (MAF), along with an in-process monitoring setup was investigated. A magnetic tooling is connected to a CNC machining to polish the surface of stavax(S136) die steel workpieces. During finishing experiments, both AE signals and force signals were sampled and analysed. The finishing results show that MAF has nano scale finishing capability (upto 8nm in surface roughness) and the sensor signals have strong correlations with the parameters such as gap between the tool and workpiece, feed rate and abrasive size. In addition, the signals were utilized as the input parameters of artificial neural networks to predict generated surface roughness. Among the three networks constructed -AE rms input, force input, AE+force input- the ANN with sensor fusion (AE+force) produced most stable results. From above, it has been shown that the proposed sensor fusion scheme is appropriate for the monitoring and prediction of the nano scale precision finishing process.

A preliminary study on the surface finishing of a hard disk slider using magnetorheological (MR) fluid (자기유변유체를 이용한 하드디스크 슬라이더의 표면연마를 위한 기초연구)

  • Jung, B.S.;Jang, K..I.;Min, B..K.;Lee, S.J.;Seok, J.
    • Transactions of the Society of Information Storage Systems
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    • v.3 no.2
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    • pp.66-72
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    • 2007
  • Surface finishing using magnetorheological (MR) fluid is useful to finish small but not too small workpieces such as those in a few millimeter scale. However, due to the high surface hardness, this finishing process does not seem to be suit for applying to a hard disk slider. In this work, a preliminary study is performed on the finishing of the hard disk slider surface with a mixture of an MR fluid and diamond powder. During a wheel type MR finishing process, centrifugal force is found to be a major factor to cause a reduction in material remove rate (MRR), which is supported by a theoretical model. To facilitate this founding, the rotational speed of tool is confined to 500rpm while a rectilinear alternating motion with the mean speed, which is equivalent to the rotational speed, is additionally applied to the workpieces. As a consequence, MRR of about 2 times of the sole rotational case is obtained. This paper shows that MR finishing process can be used to polish a hard material in millimeter scale efficiently by controlling the speeds of the tool and the workpiece.

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Predictions of Strip Temperatures for Finishing Mill of Gwangyang Hot Rolling Line $\#3$ (광양 3열연 사상압연에서의 스탠드간 판 온도 예측)

  • Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.349-358
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    • 2004
  • The strip temperature history of finishing mill process is one of the most important factors to stabilize the facilities and to achieve the better product quality including a better prediction of roll force etc. The ultimate goal of this study is to improve scientific understanding of the finishing mill process in the view of heat transfer science. Finishing mill cooling facilities of KwangYang $\#3$ hot rolling are introduced and heat transfer analyses from FET to FDT are particularly focused in this study Three major tasks are successfully achieved as follows: 1) The temperature Prediction Models are developed. 2) The average absolute error is found to be less then 10 Celsius degree (about $8.5^{\circ}C$). 3) Prediction rate (less then $\bar{+}20$) are $10.2\%$ improved $(80.1\;\rightarrow\;90.3\%)$.

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A Study on Internal Surface Finishing of Tube Using Magnetic Assisted Polishing (원통내면의 자기연마에 관한 연구)

  • 이용철;박상길;송치성;이종렬;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.792-795
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    • 2000
  • The magnetic assisted finishing thought to be one of the potential methods for the automatic polishing process. In this study, magnetic assisted finishing process was experimentally attempted to polish the intrnal surface of the cylindrical tube. The newly developed magnetic tool was used, and its polishing performance exmined. From the experimental results, it is found that i ) the newly developed tool is suitable for intrnal surface finishing of the tube. ii ) the surface roughness of 0.9~1${\mu}{\textrm}{m}$Rmax before polishing is improved to the value of 0.2 ${\mu}{\textrm}{m}$Rmax in the finishing experiment of stainless steel STS3602L tube in 6 minutes finishing time.

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Development of Technology for Setting Rolling Speed of Finishing Rolling Process in Hot Strip Mill (열연 마무리 압연공정 압연롤 회전속도 설정 기술 개발)

  • Hong, Seong-Cheol;Lee, Haiyoung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.11
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    • pp.47-56
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    • 2013
  • Rolling speed, roll gap, and cooling pattern in hot strip finishing mill process should be determined before inserting strip into roll. Such parameters are initially calculated by a mathematical set-up model. The technique to find adequate roll speed via a mathematical model has inherently limit because required working conditions are various and rolling process is nonlinear. To improve the accuracy of initial rolling speed for a finishing mill, this paper suggests a correction technology for initial rolling speed. The proposed method was implemented in hot strip mill process. As the results, the magnitude of width error in strip head-end part caused by excessive strip tension was decreased remarkably.

A Feasibility Analysis of the Durometer for Setting Time Assessment of the High Fluidity Concrete with SCMs (혼화재 치환 고유동 콘크리트에서 응결시간 판정시 듀로메타 사용 가능성 분석)

  • Lee, Hyuk-Ju;Lee, Young-Jun;Kim, Tae-Woo;Min, Byeong-Oh;Lee, Jun-Seok;Han, Min-Choel
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.187-188
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    • 2018
  • For the concrete construction, finishing process is inevitable for crack control and improving permeability. The finishing process is closely related with setting time, but currently, the timing of the finishing process is not managed with scientifically but feeling of the workers. In this research, therefore, by comparing with the setting time measured with penetrating method, the feasibility of durometer for measuring setting time was analyzed. As a result, there was a high relationship between setting time measured with penetration method and durometer. Therefore, it is expected that using durometer can be a good solution for assessing setting time for finishing process.

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DEVELOPMENT OF KNOWLEDGE BASED SELECTION PROCESS FOR FINISHING MATERIALS AT BUILDING DESIGN PHASE

  • Su-Ho Yun;Hyun-Soo Park;Gyu-Tae Noh;Hye-Rin Lee;Kyo-Jin Koo
    • International conference on construction engineering and project management
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    • 2011.02a
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    • pp.209-212
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    • 2011
  • Selection of finishing materials in the design stage is an important management factor in terms of use safety and satisfaction, and work cost and process. However, selection of materials in the design stage is usually conducted without related guidelines or a set process, but depends on the experience of the architect or advice of materials company employees. Therefore, the aim of this study was to develop a finishing materials selection process that can be used by a architect. Materials selection related rules collected through interview with experts and five office building cases were used as knowledge. In addition, another aim of the study was to propose a prototype system interface for use in the field.

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Looperless Tension Control in Hot Rolling Process Using SVR

  • Shim, Jun-Hong;Han, Dong-Chang;Kim, Jeong-Don;Park, Cheol-Jae;Park, Hae-Doo;Lee, Suk-Gyu
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.403-407
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    • 2005
  • This paper proposes a looperless tension control algorithm which is robust to disturbance and tensional variation in rolling process using SVR(Support Vector Regression). Hot rolling process which is global technology to coil steel after continuous finishing process for welded bars followed by roughing mill process, becomes hot issue. Finishing mill process not only makes it possible to produce ultra thin steel strip(0.8 mm) but enhance the quality of terminals of coil, which increases the productivity due to faster process. Constant tension control between stands in hot rolling process is essential to enhance the quality of steel. Sensorless tension control is under research by some advanced companies to replace the conventional tension control method because in continuous finishing mill process, it is impossible to install the looper used in conventional control system. Simulation results show the effectiveness of the proposed algorithm.

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A Cost-Based Interior Information Management for an Apartment Housing Project (원가기반의 공동주택 마감재 정보관리 방안 연구)

  • Lee, Hoon-Ku;Lee, Yoon-Sun;Moon, Hyuk;Kim, Jae-Jun
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.5
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    • pp.76-84
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    • 2009
  • Korea's construction industry experienced no difficulty managing the costs of finishing work items in the apartment housing field thanks to the uniform specification and the standardized costs of finishing work items. Finishing work items have continuously become more high class and differentiated, which has caused the costs of finishing work items to rise. This study identified problems with the cost management when planning finishing work items and choosing their alternatives based on the current process applied to the planning stage of finishing work items. It also found problems with the information management of finishing work items including design, cost, and work information that took place in bulk. Based on the identified problems, the design, cost and work information of finishing work items was integrated so that they could management the costs and information when planning finishing work items and selecting their alternatives. Then a cost-based information management process was suggested for finishing work items by improving each of the project cost management elements. Finally, an information model for finishing work items was built by studying the ways to integrate the information hierarchy and library of finishing work items.