• Title/Summary/Keyword: finish

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Design of component layout and tool path for machining multiple components

  • 이창근;임석철
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.610-614
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    • 1996
  • In machining muliple components fixed on the same pallet of a NC machine, it is very important to minimize the total time required to finish the machining by carefully determining the component layout on the pallet, and the tool path of NC machine, and the sequence of tools to be used. In this paper, a linear integer programming model is presented to obtain an efficient layout; and a two-phased heuristic algorithm is proposed to minimize the total time for machining multiple components. Numerical examples are given for the case of identical components and nonidentical components, respectively. The result of either case shows significant reduction of 7.2~15.0% in the total time required to finish the machining.

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The Research on the Consumer Consciousness and the Actual Condition of Shape Retention Finished Clothing (의류제품의 형태안정가공에 관한 실태 및 소비자의식)

  • Kwon, Oh-Kyung;Son, Bu-Hun;Choi, Hyun-Suk;Kim, Tae-Kyo
    • Fashion & Textile Research Journal
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    • v.1 no.4
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    • pp.370-375
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    • 1999
  • The aims of this research were to suppose the basic data to the producer for more useful manufactures production. 700 pieces of questionnaire were made and 552 pieces of questionnaire were used for this study. The results of this research are as follows ; Many consumers feel uncomfortable to using the unfinished clothing and by the point we could expect the shape retention finish has great possibilities. Just half percent of the people knew about the shape retention finish. So the producer have to do more advertisement for the shape retention finishing and functions. Generally the consumers are satisfied with the shape retention finished clothing.

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The surface profile of Wire-cut EDMed Surface by Lapping Process (래핑가공에 의한 와이어 방전가공면의 표면형상)

  • 이재명;김원일;왕덕현;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.956-959
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    • 2001
  • In die and mould industry, major material such as cemented carbide is broadly used for increasing the life time and decreasing the cost. It is also required the development for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Precision machining method like lapping is necessary for obtaining high quality surface. The lapping compound such as Al2O3 and SiC and cast iron lap can be used for lapping process. The components of Cu and Zn were found WEDMed surface of the specimen. As the result, the low quality of precision was obtained and the heat damage layer of the specimen was occurred. The value of surface hardness was deteriorated, and therefore finish process was required.

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Influence of the Electrical Conductivity of Dielectric on WEDM of Sintered Carbide

  • Kim, Chang-Ho;Kruth, Jean-Pierre
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1676-1682
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    • 2001
  • This work deals with the electrical conductivity of dielectric and cobalts percentage on output parameters such as metal removal rate and surface roughness value of sintered carbides cut by wire-electrical discharge machining (WEDM). To obtain a precise workpiece with good quality, some extra repetitive finish cuts along the rough cutting contour are necessary, Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a higher metal removal rare as the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. To obtain a good surface equality without crack, 4 finish-cuts were necessary reducing fille electrical energy and the offset value.

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마찰가공에 있어서의 분위기 영향에 관한 연구 제 1장

  • ;Sohn, Myung-Whan
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.338-346
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    • 1981
  • Honing, lapping, polishing and superfinishing are applied for a precision machining to finish the metal surface, but these precision machining are micro-cutting by hard and micro-abrasive grains. Frictional machining is the new method to finish mirrorlike surface without using those abrasive grains. The frictional machining produces high pressure and high temperature instantly by compressing a tool material against the metal surface in sliding motion. The metal surface is given plastic deformation and plastic flow by the above mentioned frictional motion, but the surface roughness of the metal surface is influenced by physical and chemical reaction in surrounding atmosphere. Therefore, the atmosphere around the metal optimum atmosphere in the frictional machining. The part 1 of the study was performed in liquid atmospheres. Diesel oil, lubricant, grease, lard oil, bean oil and cutting fluid were used as such atmospheres. Medium carbon steel SM 50 C was used as a workpiece and ceramic tip was applied as a frictional tool. The result of the experiment showed characteristic machining conditions to generate the best surface roughness in each atmospheres.

자유곡면으로 이루어진 3차원 곡면의 고속 가공시스템

  • 이희관;김준형;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.782-787
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    • 1997
  • This paper proposes methods for pencil machining and uncut area machining. Based on Z-map represented by triangular facets, self-intersection-free offset surface is generated with K-offset method in case of ball mill and flat mill Pencil machining can elliminate overload area before main machining rough, semi-finish and finish cutting,preventing fluctuations of cutting forces in concave regions form causing bad machining condition. Low productivity is caused by uncut area which has excessive or irreguar finishing allowance. Uncut area machining has the finishing allowance keep uniformly on part surface. This paper deals with two types of uncaut area, machining detection of excessive area and user-defined area.

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NURBS Interpolator for Controlling the Surface Roughness (표면 거칠기를 고려한 NURBS 보간기)

  • 최인휴;양민양;이강주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.162-167
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    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill. the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

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Micro Turning on Face using Elliptical Vibration Cutting (타원궤적 진동절삭법을 이용한 미세 면선삭)

  • Kim, Gi-Dae;Loh, Byoung-Gook
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.82-88
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    • 2009
  • Ultra-precision turning is highly needed to manufacture molds for precision lens. In this study, micro-turning combined with elliptical vibration cutting (EVC), which is known to enhance micro- machining quality, was investigated by installing a rotary stage into the micro-grooving machine. From machining experiments involving materials of copper, brass, and aluminum and single and poly crystalline diamond tools, it was found that EVC produced thinner and curlier chips and that better surface finish could be achieved, compared with conventional turning, owing to prohibition of formation of burrs and built-up edges. Therefore, we found EVC micro turning could be readily utilized to manufacture precision mold.

Development of Korean Pig-housing Models for the Optimum Control of Environmental Systems - Farrow to Finish Operation - (최적 환경제어를 위한 한국형 돈사 모델 개발 - 일관경영 -)

  • 유재일;주정유;김성철;박종수;장동일;장홍희;임영일
    • Journal of Animal Environmental Science
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    • v.4 no.2
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    • pp.113-126
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    • 1998
  • This study was conducted to develop pig-housings based on the forecasting models of swine production, the weather conditions, and so on in Korea. The Korean pig-housings were developed according to the following basis : 1. They should be suitable to domestic weather conditions. 2. They should be designed based on the forecasting models of swine production of farrow to finish operation among the forecasting models of swine production in Korea. 3. Proper environments should be offered to pigs according to the growth. 4. The environmental control, the treatment of swine wastewater, and so on should be interrelated. 5. Manual energy should be saved by effective arrangements of pig-housings. In the future, performance test of the Korean pig-housings and development of facility automation systems which are suitable to these should be accomplished.

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Nonlinear Structural Analysis of E/R Longitudinal Frame of Ice Class Vessel (ICE CLASS가 적용되는 선박의 E/R longitudinal frame 비선형 구조 해석)

  • Cho, Sung-Am;Leem, Hyo-Kwan;Kim, Ho-Kyeong
    • Special Issue of the Society of Naval Architects of Korea
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    • 2006.09a
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    • pp.40-45
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    • 2006
  • For ships of ice class, finish Maritime Administration(FMA) requires brackets on intersections between longitudinal frames and the web frames within the ice-strengthened area. The main object of this paper is to verify ultimate load carrying capacity of longitudinal frame without brackets of engine room region of 74,100 DWT Product Oil Tanker. Comparative approach between proposed structures from builder (the proposed structure) and structures satisfying the Finnish-Swedish ice class rules (the rule structure) is used for the analysis.

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