• 제목/요약/키워드: fine powders

검색결과 493건 처리시간 0.023초

Sintering Properties of High-pressure Water Atomized SUS 316L Ultra Fine Powder

  • Toyoshima, Hisataka;Kusunoki, Minoru;Otsuka, Isamu
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.769-770
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    • 2006
  • The MIM industry is currently focusing on parts that are used in automobiles and medical instruments. Many of the parts in these categories are very small and often not easy to machine because of its complex geometry. Therefore MIM is well suited for the production of these parts. We tested the sinterability of SUS316L ultra fine powders (3,4, 6, 8micron) produced by ATMIX high-pressure water-atomization, and it showed excellent results. A density of 97% theoretical was obtained by sintering at 1373K when using the ultra fine powder (3micron). Specifically, the finer the powder size, higher was the sintered density. The surface roughness and accuracy are also greatly improved with ATMIX ultra fine powder.

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Combination of Mechano-chemical Activation and SHS for HTS Material Synthesis

  • N. Korobova;Deawha Soh
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2004년도 SMICS 2004 International Symposium on Maritime and Communication Sciences
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    • pp.96-99
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    • 2004
  • The combination of mechano-chemical activation and Self-propagating High-temperature Synthesis (SHS) has widened the possibilities for both methods. For YBCO systems the investigation showed that a short-term mechano-chemical activation of initial powders before SHS leads to single-phase and ultra-fine products. A new technique for preparation ultra-fine high-temperature superconductors of YBCO composition with a grain size d <1 ${\mu}{\textrm}{m}$ is developed. The specific feature of the technique is formation of the YBa$_2$Cu$_3$O$_{7-{\delta}}$ crystalline lattice directly from an X-ray amorphous state arising as a result of mechanical activation of the original oxide mixture. The technique allows the stage of formation of any intermediate reaction products to be ruled out. X-ray and magnetic studies of ultra-fine high temperature superconductors (HTS) are carried out. Dimension effects associated with the microstructure peculiarities are revealed. A considerable enhancement of inter-grain critical currents is found to take place in the ultra-fine samples.fine samples.

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고압 가스 분무법을 이용한 Fe-Hf-B-Nb-P-C 연자성 분말 제조 및 특성 평가 (Investigation on Fe-Hf-B-Nb-P-C Soft Magnetic Powders Prepared by High-Pressure Gas Atomization)

  • 정재원;양동열;김기봉;이준홍;김영자;임태수;양상선;이민하;김휘준;김용진
    • 한국분말재료학회지
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    • 제23권5호
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    • pp.391-396
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    • 2016
  • In this study, ultra-fine soft-magnetic micro-powders are prepared by high-pressure gas atomization of an Fe-based alloy, Fe-Hf-B-Nb-P-C. Spherical powders are successfully obtained by disintegration of the alloy melts under high-pressure He or $N_2$ gas. The mean particle diameter of the obtained powders is $25.7{\mu}m$ and $42.1{\mu}m$ for He and $N_2$ gas, respectively. Their crystallographic structure is confirmed to be amorphous throughout the interior when the particle diameter is less than $45{\mu}m$. The prepared powders show excellent soft magnetic properties with a saturation magnetization of 164.5 emu/g and a coercivity of 9.0 Oe. Finally, a toroidal core is fabricated for measuring the magnetic permeability, and a ${\mu}_r$ of up to 78.5 is obtained. It is strongly believed that soft magnetic powders prepared by gas atomization will be beneficial in the fabrication of high-performance devices, including inductors and motors.

물과 에탄올의 혼합용매로부터 니켈 미분말의 합성 및 산화특성 (Synthesis of nickel fine powder in the mixed solvent of water and ethanol and ie oxidation behaviors)

  • 이상근;최은영;이윤복;김광호;박희찬
    • 한국결정성장학회지
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    • 제13권3호
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    • pp.139-144
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    • 2003
  • 유기용매로서 에탄올을 함유한 염화니켈 수용액으로부터 니켈 미분말을 제조하고 이들의 산화특성을 검토하였다. 에탄올을 함유한 염화니켈 수용액에서 히드라진의 환원반응은 반응온도에 크게 의존하였다. 히드라진에 의한 환원반응시간은 반응온도가 증가함에 따라 감소하였다. 반응온도를 제어함으로써 입경이 0.1 $\mu\textrm{m}$-1.0 $\mu\textrm{m}$ 범위를 갖는 구형 분말을 얻을 수 있었다. 또한, 반응온도가 증가함에 따라 입경은 다소 증가하였고 조대한 입자들의 존재로 인하여 넓은 입도 분포를 나타내었다. $60^{\circ}C$에서 합성된 니켈 분말의 평균 입경과 비표면적은 각각 0.3 $\mu\textrm{m}$와 31.8 $m^2$/g이었다. $300^{\circ}C$에서 니켈 분말의 중량감소는 $Ni(OH)_2$의 분해반응에 기인한 것이다. $200^{\circ}C$ 공기중에서 가열처리한 경우 내산화성은 합성 분말보다 현저하였다

습식 체분리법을 이용한 알루미나분말 중의 조대입자 함량평가 (Measurement of Coarse Particle Mass in Alumina Powders Using Wet Sieve Method)

  • 정상진;임형미;이승인;김영희;김수룡;조용익
    • 한국세라믹학회지
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    • 제39권8호
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    • pp.775-782
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    • 2002
  • 세라믹 분말을 이용하여 슬러리와 분산제의 농도에 따른 조대입자 함량평가에 대한 연구를 수행하였다. 시판용의 알루미나 분말을 조대입자 분리용 시료로 사용하였으며, 분산제로는 sodium hexametaphosphate와 sodium polyacrylate를 사용하였다. 알루미나 농도의 증가 및 분산제 농도의 감소에 따라 조대입자의 함량이 증가하였다. 슬러리 내의 시료농도가 1.0wt%이고, 시료에 대해 1.0wt%의 분산제를 첨가하였을 때 조대입자의 함량이 가장 작게 측정됨을 알 수 있었다. 고분자 분산제인 sodium polyacrylate를 사용하여 sodium hexametaphosphate보다 조대입자의 함량이 크게 측정되었다. 실험횟수가 증가함에 따라, 체의 질량이 일정한 비율로 감소하는 경향을 나타냈다. 조대입자의 함량을 알고 있는 임의의 슬러리를 제조하여 실험을 실시한 결과, 본 연구에서 사용한 습식 체분리 방법은 조대입자 함량평가에 적합한 것으로 사료된다.

열화학적 방법에 의한 산소센서용 세리아 나노분말 합성 (Synthesis of Nanostructured Ceria Powders for an Oxygen-sensor by Thermochemical Process)

  • 이동원;최준환;임태수;김용진
    • 한국분말재료학회지
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    • 제13권3호
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    • pp.192-198
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    • 2006
  • The nanostructured cerium oxide powders were synthesized by spray thermal decomposition process for the use as the raw materials of resistive oxygen sensor. The synthesis routes consisted of 1) spray drying of water based organic solution made from cerium nitrate hydrate ($Ce(NO_3){_3}6H_2O$) and 2) heat treatment of spray dried precursor powders at $400^{\circ}C$ in air atmosphere to remove the volatile components and identically to oxidize the cerium component. The produced powders have shown the loose structure agglomerated with extremely fine cerium oxide particles with about 15 nm and very high specific surface area ($110m^2/g$). The oxygen sensitivity, n ($Log{\propto}Log (P_{O2}/P^o)^{-n}$ and the response time, $t_{90}$ measured at $600^{\circ}C$ in the sample sintered at $1000^{\circ}C$, were about 0.25 and 3 seconds, respectively, which had much higher performances than those known in micron or $100{\sim}200nm$ sized sensors.

초미립 MnxZn1-xFe2O4(x = 0.69~0.74)분말의 제조 및 자기적 성질 (Synthesis of Ultra Eine MnxZn1-xFe2O4(x = 0.69~0.74) Powder and Its Magnetic Properties)

  • 곽재은;이완재
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.449-454
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    • 2002
  • $MnxZn_{1-x}Fe_2O_4$ (x=0.69~0.74) powders synthesized by the thermal decomposition of organic acid salts. The obtained powders were uniform in composition and ultra-fine particle with about 400 nm. The amount of spinel phase of these powders was about 50% in X-ray diffraction patterns. The calcination of powder was carried out at $900^{\circ}C$ for 2 hours in air. After the powders were calcined. the mean size of powder was about 500 nm and the amount of spinel phase was increased over about 65%. The maximum amount of spinel phase was about 75% in the specimen of X=0.72. The magnetic properties of calcined $Mn_{0.72}Zn_{0.28}Fe_2O_4$ powders were the best among the different among the different compositions.

고에너지 볼 밀에 의한 LaAlO3 세라믹스의 제조와 특성 (Preparation and Characterization of LaAlO3 Ceramics from High Energy Ball Milling Powders)

  • 최상수;서병준;여기호;정수태
    • 한국전기전자재료학회논문지
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    • 제17권1호
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    • pp.39-45
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    • 2004
  • Fine LaAlO$_3$ powders wore successfully synthesized from La$_2$O$_3$ and ${\gamma}$ $Al_2$O$_3$ powders milling for 10∼50 hours via the high energy milling technique (mechanochemical method) in room temperature and air. The particle size of LaAlO$_3$ powder were estimated from XRD patterns and SEM images to be 160∼180 nm. The LaAlO$_3$ ceramics arc derived for the synthesized powders (milling for 10, 30 and 50 hours) by sintering at 140$0^{\circ}C$ and 150$0^{\circ}C$. The micrographs of grains showed an agglomeration and the degree of agglomeration increased with the milling time. The LaAlO$_3$ made from synthesized powders milling for 50 hours can be sintered to 99.5% of theoretical density at 150$0^{\circ}C$ for 1 hour. These ceramics exhibits a dielectric constant of 20, a dielectric loss of 0.0003 and a temperature coefficient of capacitance of 15 ppm/$^{\circ}C$ at 1 MHz.

고에너지 볼밀로 만든 $LaAlO_3$ 분말의 합성과 소결 특성 (Synthesized and sinteristics of $LaAlO_3$ ceramics from high energy ball milling powders)

  • 최상수;서병준;정수태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
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    • pp.648-651
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    • 2003
  • Fine $LaAlO_3$ powders were successfully synthesized from $La_2O_3$ and ${\gamma}-Al_2O_3$ powders milling for $10{\sim}50hrs$ via the high energy milling technique (mechanochemical methode) in room temperature and air. The particle size of $LaAlO_3$ powder were estimated from XRD patterns and SEM images to be $160{\sim}180nm$. The $LaAlO_3$ ceramics are derived for the synthesized powders (milling for 10, 30 and 50hrs) by sintering at $1400^{\circ}C$. The micrographs of grains showed a agglomeration and the degree of agglomeration increased with the milling time. The $LaAlO_3$ made from synthesized powders milling for 30hrs can be sintered to 98% of theoretical density at $1,400^{\circ}C$ for 4hrs.

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에멀젼을 이용한 $Al_2O_3$-$ZrO_2$복합분체의 제조 : III. 에멀젼-공침법 (Preparation of $Al_2O_3$-$ZrO_2$ Composite Powders by the Use of Emulsions : III. Emulsion-Coprecipitation Method)

  • 현상훈;김의수
    • 한국세라믹학회지
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    • 제27권4호
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    • pp.487-494
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    • 1990
  • $Al_2O_3$-20w/o $ZrO_2$ composite powders were prepared by the emulsion-coprecipitation method and the effects of preparative conditions on powder characteristics were investigated. In the preparation of $Al_2O_3$-$ZrO_2$ composite powders, toluene was used instead of kerosene as the oil phase in emulsions. After coprecipitation, the emulsion was easily broken into a single liquid phase by adding methanol, and then precipitates could be effectively collected by filteration. The fact that all $ZrO_2$ phases present at room temperature in composite powders calcined at $1100^{\circ}C$ after washed by methanol had a tetragonal structure confirmed that methanol-washing enhanced the dispersibility of fine $ZrO_2$ particles in $Al_2O_3$ matrix. $Al_2O_3$-$ZrO_2$ composite powders were spherical particles of 0.2${\mu}{\textrm}{m}$ diameter. Pellets sintered at $1650^{\circ}C$ for 2hrs showed the relative theoretical density of 97.3% and the fracture toughness of 5.01MN/$m^{3/2}$.

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