• Title/Summary/Keyword: filling-in

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A Study on the Filling and Solidification Process During Gravity Casting Using Implicit VOF Method (암시적 VOF법을 이용한 중력주조에서의 충전 및 응고과정에 대한 연구)

  • Im, Ik-Tae;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.102-113
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    • 2000
  • In this study, a three-dimensional gravity casting problem has been examined to investigate a coupled phenomenon of the filling and solidification process. This work simultaneously considers the two key phenomena of metal casting : the fluid flow during mold filling, and solidification process. The VOF method is used to analyze the free surface flow during filling and the equivalent specific heat method is employed to model the latent heat release during solidification. The time-implicit filling algorithm is applied to save the computational time for analyzing the mold filling process. The three-dimensional benchmark problem used in the MCWASP VII has been solved using both the implicit and explicit algorithm, and the present results are compared with the benchmark experimental results and the other numerical results.

Effects of processing Factors on Filling Imbalances in Multi-cavity Injection Mold. (다수 캐비티 사출금형에서 성형 인자가 충전 불균형에 미치는 영향)

  • Kang C. M.;Jeong Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.54-57
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    • 2004
  • Almost all injection molds have multi-cavity runner for mass production, which are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have sometimes been observed. These filling imbalances have historically been considered as result of uneven mold temperature and mold deflection, but it actually results from non-symmetrically shear, pressure, temperature distribution within melt material as it flows through the runner system. Filling imbalance could be decreased by modifying processing conditions that are related to shear, pressure, temperature such as injection rate, mold temperature, injection pressure, melt temperature. In this study, a series of experiment was conducted using Taguchi method to determine which processing condition influence as the primary cause of filling imbalance in geometrically balanced runner system. As a result of experiments, this paper could present an optimal processing condition to minimize variable that brings about filling imbalance geometrically balanced runner system

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A Study on the Corner Filling in the Drawing of Quadrangle Rod from Round Bar (원형봉에서 사각재 인발 공정의 코너 채움에 관한 연구)

  • 김용철;김동진;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.143-152
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    • 2000
  • The comer filling in shaped drawing process is an important characteristic, unlike the round drawing. It has also influence on the dimensional accuracy of the product. In this study, therefore, the shaped drawing process has been simulated by the three dimensional rigid-plastic finite element method in order to investigate the effect of process variables such as reduction in area and semi-die angle to the corner filling. The artificial neural network has also been introduced to reduce the number of simulations. To verify the results of simulations, experiments have been performed on the real industrial products. According to the results, the main process variable on the corner filling is the combination of semi-die angle in the irregular shaped drawing processes, but in the case of regular shaped drawing processes, reduction in area has great influence on the corner filling.

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Association of Grain Filling Duration and Leaf Activity with the Grain Yield in Field-Grown Temperate Japonica Rice

  • Yang, Woonho;Kang, Shingu;Park, Jeong-Hwa;Kim, Sukjin;Choi, Jong-Seo;Heu, Sunggi
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.63 no.2
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    • pp.120-130
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    • 2018
  • Improvement in rice grain yield has been approached by means of genetic amendment, cultural management, and environmental adaptation. Subjecting the plant during the grain filling period to an appropriate environment plays a key role in achieving a high grain yield in temperate rice. Field experiments were conducted for two consecutive years with two planting times to assess the relations among grain filling traits, loss of leaf activity during the ripening period, and the grain yield of temperate japonica rice with wide environmental variation. Higher grain yields were attained in 2017 than in 2016 and with late planting than with early planting. The high grain yield accompanied a comparatively lesser increase in grain weight at the early filling stage but more gain in grain weight occurred during the late filling stage. Final grain weight correlated positively with grain filling duration but negatively with grain filling rate. Extended grain filling duration was associated with higher cumulative temperature and cumulative solar radiation for an effective grain filling period. The reduction in SPAD value ${\times}$ leaf dry weight from heading to harvest significantly correlated with final grain dry weight in a positive manner. No significant relation was found between grain filling duration and the decrease in SPAD value ${\times}$ leaf dry weight during the grain filling period. The results suggest that grain filling duration and loss of leaf activity during ripening independently contribute to environmentally induced yield improvement in temperate japonica rice.

A Closed-loop-control System for Filling Balance in the Hot Runner Mold with Multi-Cavities (다수 캐비티를 갖는 핫러너 금형에서의 균형충전을 위한 자동제어시스템)

  • Jang, Min-Kyu;Jo, Il-Kyu;Lee, Ok-Seong;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.9 no.1
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    • pp.23-26
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    • 2015
  • For mass production of plastics, injection molds have multi-cavities. However, filling imbalance between cavity to cavity always has occurred in multi-cavities mold, and this has caused low quality of plastics part. In this study, the closed-loop-control system which can control temperature of hot manifold and nozzle in hot runner mold for filling balance has been suggested, and a series of experiment about difference of filling time and weight in cavity-to-cavity was conducted. As a result of using closed-loop-control system, a remarkable improvement in reducing filling imbalance was confirmed.

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The Filling Balance of LDPE/ABS/PA6,6 Resin in Variable-Runner-System (가변러너시스템에서 LDPE/ABS/PA6,6 수지의 충전균형)

  • Park, H.P.;Cha, B.S.;Kang, J.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.641-647
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    • 2006
  • During the injection molding process an excessive packing can occur in the smaller volume cavity because of volumetric difference of the family-mold. It causes warpage by increased residual stress in the product and flesh by over packing. In this study, we used a variable-runner system for the filling balance of the cavities by changing the cross-sectional area of a runner, and confirmed the filling imbalance by temperature and pressure sensors. We carried out experiments to examine the influence of types of resins such as LDPE/ABS/PA6,6 on the filling balancing of the system, in order to help mold designers, who can easily adopt the variable-runner system to their design. We also examined filling imbalance in the system with CAE analysis.

Filling Imbalance in 3 Plate Type Injection Molds with Multi-Cavity (다수 캐비티를 갖는 3매 구성형 사출금형에서의 충전 불균형)

  • 제덕근;정영득
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.752-755
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    • 2003
  • Injection molding is the one of the most important processes for mass production of plastic parts. Usually Injection molds for mass production are constituted to multi-cavity runner system to manufacture the more parts at a time. To uniformly fill to each cavity, multi-cavity molds are designed to geometrically balanced runner system. However. in practice this is not the case. The previous studies by Beaumount at.[2] reported that filling imbalance occurred by thermal unbalance on the mold and viscosity variation of resins and so on. In this study, we conducted experiments in order to know the causes or filling imbalance for 3 plate type mold with 8 cavities. We presented a new so called 4BF mold(4plate Type Balanced Filling Mold) to improve filling balance. We conducted a experimental injection molding to verify a efficiency of the 4BF mold. In the results of the experiment, We could confirmed the possibility of the 4BF mold.

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A study on the filling imbalances in hot-runner mold for internal gear based on injection molding (내측 기어 성형용 핫러너 금형에서의 충전불균형에 관한 연구)

  • No, Byung-Soo;Jea, Duck-Gun;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.1-5
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    • 2008
  • Plastic parts are molded for the purpose of mass production in injection molding. Therefore designer is usually designing molds that has geometrically balanced hot runner lay-out for filling balance at cavities. Although, mold is manufactured with geometrically balanced runner lay-out, there are actually filling imbalances in cavities. These filling imbalances phenomenon are caused by complicated interaction between melt and mold. In this paper, filling imbalances for internal gear based on injection molding in hot-runner mold were investigated by CAE and injection molding experiences.

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EVALUATION OF CONSERVATIVE TREATMENT BETWEEN AMALGAM FILLING AND STAINLESS STEEL CROWN IN PRIMARY TEETH. (乳齒(유치)에 있어서 Stainless steel crown Amalgam과 充塡(충전)과의 비교연구(比較硏究))

  • Woo, Won-Sup
    • Journal of the korean academy of Pediatric Dentistry
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    • v.4 no.1
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    • pp.35-38
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    • 1977
  • The study was performed to evaluate effects of Conservative treatment between amalgam filling and stainless steel crown. The selected subjects for this study was 350 children who have amalgam filling or stainless steel crown. The obtained results are as followings. 1. In amalgam filling teeth, 120 teeth (60.0%) showed marginal leakage, 57 teeth (28.5%) showed fracture of filling material and 28 teeth (14.0%) teeth showed periapical lesion. 2. In crowned teeth, 6 teeth (3.0%) showed hole on the surface of crown, 29 teeth (14.5%) showed avulsion of crown and 10 teeth (5.0%) showed periapical lesion. 3. After 12 months from examining date, 69 teeth (34.5%) showed sound condition in amalgam filling teeth and 155 teeth (75.2%) showed sound condition in crowned teeth.

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Study on High-efficiency Hydraulic Filling Field Experiment for Subsidence Protection (지반침하 방지를 위한 고효율 수압식 충전 현장실험에 관한 연구)

  • Yang, In-Jae;Choi, Nam-Soo;Jeon, Chul-Soo;Lee, Sang-Eun;Shin, Dong-Choon
    • Tunnel and Underground Space
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    • v.24 no.5
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    • pp.373-385
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    • 2014
  • Hydraulic filling methods are widely applied to suppress the land subsidence recently. But the research on high-efficiency hydraulic filling to protect the land subsidence is rare. In this study, field experiments to improve the efficiency of the hydraulic filling method are performed by changing the property, specification of the filling material and injection pipe. The filling amounts using vertical injection pipe, reducing tee (${\phi}100mm$) pipe, reducing tee (${\phi}80mm$) pipe and reducing tee (${\phi}50mm$) pipe showed 28.84 ton, 42.62 ton, 53.33 ton, and 63.33 ton respectively. The filling rates using reducing tee (${\phi}100mm$) pipe, reducing tee (${\phi}80mm$) pipe and reducing tee (${\phi}50mm$) pipe showed 47.8%, 84.9% and 119.6% respectively. Filling efficiency can be incresed by using reducing tee. This study shows that simply changing the type of injection pipe is expected to increase the hydraulic filling rate.