• 제목/요약/키워드: filling method

검색결과 1,088건 처리시간 0.025초

암시적 VOF법을 이용한 중력주조에서의 충전 및 응고과정에 대한 연구 (A Study on the Filling and Solidification Process During Gravity Casting Using Implicit VOF Method)

  • 임익태;김우승
    • 대한기계학회논문집B
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    • 제24권1호
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    • pp.102-113
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    • 2000
  • In this study, a three-dimensional gravity casting problem has been examined to investigate a coupled phenomenon of the filling and solidification process. This work simultaneously considers the two key phenomena of metal casting : the fluid flow during mold filling, and solidification process. The VOF method is used to analyze the free surface flow during filling and the equivalent specific heat method is employed to model the latent heat release during solidification. The time-implicit filling algorithm is applied to save the computational time for analyzing the mold filling process. The three-dimensional benchmark problem used in the MCWASP VII has been solved using both the implicit and explicit algorithm, and the present results are compared with the benchmark experimental results and the other numerical results.

핫엠보싱 충전공정에 관한 수치해석 (Numerical simulation of hot embossing filling)

  • 강태곤;권태헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.43-46
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    • 2005
  • Micro molding technology is a promising mass production technology for polymer based microstructures. Mass production technologies such as the micro injection/compression molding, hot embossing, and micro reaction molding are already in use. In the present study, we have developed a numerical analysis system to simulate three-dimensional non-isothermal cavity filling for hot embossing, with a special emphasis on the free surface capturing. Precise free surface capturing has been successfully accomplished with the level set method, which is solved by means of the Runge-Kutta discontinuous Galerkin (RKDG) method. The RKDG method turns out to be excellent from the viewpoint of both numerical stability and accuracy of volume conservation. The Stokes equations are solved by the stabilized finite element method using the equal order tri-linear interpolation function. To prevent possible numerical oscillation in temperature Held we employ the streamline upwind Petrov-Galerkin (SUPG) method. With the developed code we investigated the detailed change of free surface shape in time during the mold filling. In the filling simulation of a simple rectangular cavity with repeating protruded parts, we find out that filling patterns are significantly influenced by the geometric characteristics such as the thickness of base plate and the aspect ratio and pitch of repeating microstructures. The numerical analysis system enables us to understand the basic flow and material deformation taking place during the cavity filling stage in microstructure fabrications.

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충전과 상변화 현상을 포함한 주조과정에 대한 연구 (A Study of a Simultaneous Filling and Solidification During Casting Process)

  • 임익태;김우승
    • 대한기계학회논문집B
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    • 제23권8호
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    • pp.987-996
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    • 1999
  • An algorithm for modeling the filling of metal into a mold and solidification has been developed. This algorithm uses the implicit VOF method for a filling and a general implicit source-based method for solidification. The model for simultaneous filling and solidification is applied to the two-dimensional filling and solidification of a square cavity. The effects of the wall temperature and gate position on the solidification are examined. The mixed natural convection flow and residual flow resulting from the completion of a filling are included in this study to investigate the coupled effects of the filling and natural convection on solidification. Two different filling configurations (assisting flow and opposite flow due to the gate position) are analysed to study the effects of residual flow on solidification. The results clearly show the necessity to carry out a coupled filling and solidification analysis including the effect of natural convection.

수정된 잡음 채움 기법을 적용한 3D 오디오 부호기 (A 3D Audio Codec Employing a Revised Noise Filling Method)

  • 김인철
    • 방송공학회논문지
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    • 제26권3호
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    • pp.327-330
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    • 2021
  • 본 논문에서는 3D 오디오 부호기의 성능 향상을 위해 새로운 잡음 채움 기법을 제안한다. 제안한 잡음 채움 기법에서는 핵심 대역을 IGF 시작 주파수까지가 아니라 MAX_SFB로 설정되는 영역까지로 제한한다. 그리고, IGF 입력 패치의 모든 주파수 영역에 잡음 채움이 수행되도록 한다. 본 논문에서 수정된 잡음 채움 기법의 성능은 MUSHRA 테스트를 통해 평가되었고, 그 결과 기존의 방법보다 우수한 성능을 보임을 입증한다.

Gutta-percha를 이용(利用)한 세가지 근관충전법(根管充塡法)의 부근관충전(副根管充塡) 효과비교(效果比較) (A COMPARISON OF THE ACCESSORY CANAL FILLING EFFECTS OF THE THREE ROOT CANAL FILLING METHODS WITH GUTTA-PERCHA)

  • 안성호;조규징
    • Restorative Dentistry and Endodontics
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    • 제14권1호
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    • pp.121-133
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    • 1989
  • In order to compare the accessory canal filling effects of the three root canal filling methods with gutta-percha, the author fabricated artificial root canal mold with the first and second accessory canals of chrome-cobalt alloy. After the artificial root canal was filled with gutta-percha by lateral condensation, vertical condensation and low-temperature thermoplasticized gutta-percha injection-molded method, twenty five times respectively, the gutta-percha forced into the first and second accessory canals were measured with caliper for length. The results were as follows: 1. The filling in both accessory canals was most effective in low-temperature thermoplasticized gutta-percha injection-melded method followed in such order as: vertical condensation method and lateral condensation method (p < 0.01). 2. The filling effect of the second accessory canal was more or less higher than that of the first one (p < 0.05). 3. Low-temperature thermoplasticized gutta-percha injection-molded method was fastest in time needed for root canal filling followed by lateral condensation method and vertical condensation method.

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암시적 방법을 이용한 충전 알고리즘의 개발 (Development of an implicit filling algorithm)

  • 임익태;김우승
    • 대한기계학회논문집B
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    • 제22권1호
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    • pp.104-112
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    • 1998
  • The mold filling process has been a central issue in the development of numerical methods to solve the casting processes. A mold filling which is inherently transient free surface fluid flow, is important because the quality of casting highly depends on such phenomenon, Most of the existing numerical schemes to solve mold filling process have severe limitations in time step restrictions or Courant criteria since explicit time integration is used. Therefore, a large computation time is required to analyze casting processes. In this study, the well known SOLA-VOF method has been modified implicitly to simulate the mold filling process. Solutions to example filling problems show that the proposed method is more efficient in computation time than the original SOLA -VOF method.

3D 웨이퍼 전자접합을 위한 관통 비아홀의 충전 기술 동향 (Technical Trend of TSV(Through Silicon Via) Filling for 3D Wafer Electric Packaging)

  • 고영기;고용호;방정환;이창우
    • Journal of Welding and Joining
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    • 제32권3호
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    • pp.19-26
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    • 2014
  • Through Silicon Via (TSV) technology is the shortest interconnection technology which is compared with conventional wire bonding interconnection technology. Recently, this technology has been also noticed for the miniaturization of electronic devices, multi-functional and high performance. The short interconnection length of TSV achieve can implement a high density and power efficiency. Among the TSV technology, TSV filling process is important technology because the cost of TSV technology is depended on the filling process time and reliability. Various filling methods have been developed like as Cu electroplating method, molten solder insert method and Ti/W deposition method. In this paper, various TSV filling methods were introduced and each filling materials were discussed.

공압식 갱내충전을 위한 모형실험 연구 (A Study on the Model Test for Pneumatic Mine-Filling)

  • 양인제;신동춘;윤병식;목진호;김학성;이상은
    • 터널과지하공간
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    • 제24권6호
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    • pp.449-463
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    • 2014
  • 국내의 경우 슬러리나 페이스트 형태로 수압식 충전에 대한 연구와 다양한 폐광산 현장에 적용한 사례는 많으나, 공압식 충전에 대한 연구는 진행되지 않고 있다. 기존의 공압식 충전법은 강관의 구부러진 곳에서 충전재 유동에 의한 마모에 의해 강관의 손상이 발생한다. 이와 같은 문제점을 개선하기 위하여 새로 고안한 개량형 노즐을 이용한 공압식 충전법을 개발하였다. 본 연구에서는 접근이 가능하거나 불가능한 채굴공동을 모사하여 실험실에서 모형실험을 수행하고 그 충전효율을 평가하였다. 갱내 충전법 실험에서는 토출각의 변화, 모래의 투입량 및 입자 크기에 따라 충전효율을 분석하였으며, 지상 충전법 실험에서는 중력식, 재래식 및 개량형 충전방법의 실험으로부터 충전효율을 분석하여 개량형 공압식 충전법의 우수성을 입증하였다.

용탕유동과 응고를 고려한 주조공정의 유한요소해석

  • 윤석일;김용환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.620-625
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    • 1995
  • Finite element analysis tool was developed to analyze the casting process. Generally, casting processes consists of mold filling and solifification. In order to investigate the effects of process variables and to predict the defects, both filling and solidiffication process were simulated simultaneously. At filling process, especiallywe consider thermal coupling to investigate thermal history of material during the filling stage. And thermal condition at the final stage of filling is used as the initial conditions in a solidification process for the exact simulation of the actual casting processes. At mold filling process, Lagrangian-type finite element method with automatic remashing scheme was used to find the material flow. To avoid numerical instability in low viscous fluid, a perturbation method with artificial viscosity is adopted. At solififfication process, enthalpy-based finite element method was used to solve the heat transfer problem with phase change. And elastic stress analysis has been performed to predict the thermal residual stress. Through the FE analysis, solidiffication time, position of solidus line, liquidus line and thermal residual stress are studied. Finite element tools developed in this study will be used process design of casting process and maybe basic structure for total CAE system of castigs which will be constructed afterward.

SPSFC법을 이용한 단계성토 시 침하량 예측 (Settlement Prediction for Staged Filling Construction Using SPSFC Method)

  • 강성현;김태형
    • 한국지반환경공학회 논문집
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    • 제15권12호
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    • pp.97-107
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    • 2014
  • 현장에서 널리 활용하고 있는 침하예측기법으로는 Hyperbolic법, Hoshino법, Monden법 등이 있다. 이들 기존 침하예측법은 최종침하량 예측이 최종 성토단계가 완료된 이후 가능하다는 단점을 가지고 있다. 본 연구에서는 이와 같은 기존 예측법의 단점을 보완할 수 있는 새로운 침하량 예측법(SPSFC: Settlement Prediction for Staged Filling Construction)을 제안하였다. 이 방법은 연약지반에서 성토 완료 후뿐만 아니라, 초기 성토단계에서 단계성토별 시간-침하곡선을 예측할 수 있다. SPSFC법을 검증하기 위해 연약지반 개량을 위한 배수공법이 적용된 낙동강 하구 지역 두 개 현장에서 계측된 자료를 이용하여 기존 예측기법과 함께 SPSFC법으로 장래침하량을 예측하였다. 비교 결과, SPSFC법으로 예측된 침하량이 기존 예측법과 비교해서 신뢰성이 있음을 확인하였다. 또한 SPSFC법으로 초기 성토 단계에서 침하계측자료를 분석하여 예측에 필요한 지반상수를 구하고 이것을 이용하여 나머지 단계 성토 시 발생할 시간-침하량 곡선을 도시하였다. SPSFC법으로 예측된 침하량이 계측치와 잘 일치하는 것으로 나타나 SPSFC법으로 초기 성토단계의 침하계측 값만을 가지고 장래 침하량 예측이 가능함을 확인하였다.