• Title/Summary/Keyword: filling grout

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Basic Study on Development of Ultra-high Strength Grout for Offshore Wind Turbines (해상풍력 발전기용 초고강도 그라우트 개발을 위한 기초적 연구)

  • Lim, Myung-Kwan;Ha, Sang-Su
    • KIEAE Journal
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    • v.15 no.1
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    • pp.155-160
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    • 2015
  • The annual average of energy sources is continuously increasing at a rate of 5.8%, and particularly, the power generation proportion of new/renewable energy is increasing significantly. Furthermore, South Korea has established a national energy master plan for 2008-2030 and is aiming at obtaining approximately 11% of total energy production from the wind turbine sector. Although offshore wind turbines are similar to wind turbines installed on land, they require materials with excellent dynamic properties and durability to prevent damage due to seawater at the lower parts and connecting parts. The lower parts of wind turbines are submerged in seawater, and the upper and lower parts are connected by filling the connecting part with grout. This paper describes the test results of the process of determining the mix ratios to develop ultra-high grout for offshore wind turbines. There is virtually no relevant technology regarding grout for offshore wind turbines in South Korea that can be referenced for the process of determining the mix ratios. Therefore, tests were conducted for determining compression strength, elastic modulus, flexural strength, density, constructability (floor test), and early strength by referencing a high-performance grout produced in South Korea, and the mixing process for achieving the goal strengths was described using the Korean Industrial Standards (KS) as the reference.

Field test and numerical study of the effect of shield tail-grouting parameters on surface settlement

  • Shao, Xiaokang;Yang, Zhiyong;Jiang, Yusheng;Yang, Xing;Qi, Weiqiang
    • Geomechanics and Engineering
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    • v.29 no.5
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    • pp.509-522
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    • 2022
  • Tail-grouting is an effective measure in shield engineering for filling the gap at the shield tail to reduce ground deformation. However, the gap-filling ratio affects the value of the gap parameters, leading to different surface settlements. It is impossible to adjust the fill ratio indiscriminately to study its effect, because the allowable adjustment range of the grouting quantity is limited to ensure construction site safety. In this study, taking the shield tunnel section between Chaoyanggang Station and Shilihe Station of Beijing Metro Line 17 as an example, the correlation between the tail-grouting parameter and the surface settlement is investigated and the optimal grouting quantity is evaluated. This site is suitable for conducting field tests to reduce the tail-grouting quantity of shield tunneling over a large range. In addition, the shield tunneling under different grouting parameters was simulated. Furthermore, we analyzed the evolution law of the surface settlement under different grouting parameters and obtained the difference in the settlement parameters for each construction stage. The results obtained indicate that the characteristics of the grout affect the development of the surface settlement. Therefore, reducing the setting time or increasing the initial strength of the grout could effectively suppress the development of surface subsidence. As the fill ratio decreases, the loose zone of the soil above the tunnel expands, and the soil deformation is easily transmitted to the surface. Meanwhile, owing to insufficient grout support, the lateral pressure on the tunnel segments is significantly reduced, and the segment moves considerably after being removed from the shield tail.

Similitude Law on Material Non-linearity for Seismic Performance Evaluation of RC Columns (RC기둥의 내진성능평가를 위한 재료비선형 상사법칙)

  • Lee, Do-Keun;Cho, Jae-Yeol
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.409-417
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    • 2010
  • This paper discusses a series of experiments including material improvement in order to ensure quality of grouting for the post-tensioned structure. In prestressed concrete, grouting refers to the construction procedure of filling empty space of duct enclosing with strands using cementitious material, To date, adequate quality control of the grouting has not been established in Korea because the relationship between the grouting and durability of post-tensioned structure is not well-recognized. The Korean standard does not consider the important material characteristic, wick effect, which is caused by strands in the ducts and current standard testing method unlikely quantify reasonable material segregation. As a result, the grout material, which meets the current material standards, may exhibit excessive bleeding water or shrinkage during construction. In this study, international codes and standards related to grouting were surveyed. The ratio of constituents and novel admixtures were suggested to meet equivalently with these standards. Performance of this enhanced grout was compared to common domestic grout using the international standard testing method. A series of mock-up specimens considering geometry of PC beam was constructed and grout flow pattern was observed as the grout was injected. It was observed that the grouting performance was highly influenced by material properties and filling characteristic can be varied depending on geometry of ducts.

Expansion ratio estimation of expandable foam grout using unit weight

  • WooJin Han;Jong-Sub Lee;Thomas H.-K. Kang;Jongchan Kim
    • Computers and Concrete
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    • v.33 no.4
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    • pp.471-479
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    • 2024
  • In urban areas, appropriate backfilling design is necessary to prevent surface subsidence and subsurface cavities after excavation. Expandable foam grout (EFG), a mixture of cement, water, and an admixture, can be used for cavity filling because of its high flowability and volume expansion. EFG volume expansion induces a porous structure that can be quantified by the entrapped air content. This study observed the unit weight variations in the EFG before and after expansion depending on the various admixture-cement and water-cement ratios. Subsequently, the air content before and after expansion and the gravimetric expansion ratios were estimated from the measured unit weights. The air content before expansion linearly increased with an increase in the admixture-cement ratio, resulting in a decrease in the unit weight. The air content after the expansion and the expansion ratio increased nonlinearly, and the curves stabilized at a relatively high admixture-cement ratio. In particular, a reduced water-cement ratio limits the air content generation and expansion ratio, primarily because of the short setting time, even at a high admixture-cement ratio. Based on the results, the relationship between the maximum expansion ratio of EFG and the mixture ingredients (water-cement and admixture-cement ratios) was introduced.

Effect of Anti-washout Admixture Implementation on Backfill Aggregates on Underwater Structures (수중 구조물 골재 속채움 시 수중 불분리성 혼화제의 적용 효과)

  • Kim, Ukgie;Choi, Changho;Park, Bonggeun;Li, Zhuang;Cho, Samdeok
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.59-67
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    • 2014
  • With increasing underwater structure construction, there is high interest in offshore foundation and underwater grout and various study has been done in this area. For grout materials constructed underwater, it may be washed away by water or easily disturbed and material separation phenomenon during curing period always happens. As a result, it is difficult to ensure construction quality and this has a significant influence on the design strength of structure. In this study, to understand application effects of anti-washout admixture for the preplaced construction method, where grout is injected in monopile after filled with aggregates, laboratory tests on bleeding and compressive strength of anti-washout admixture were performed under various test conditions varying size of aggregate, water and cement ratio and admixture, and test results were compared and evaluated.

The verification of the application of grouting in the bottom protection work of sea dikes in the field (그라우팅을 통한 방조제 바닥보호공 차수공법 현장 적용성 검증)

  • Lee, So-Yeal;Choi, Sae-Kyung;Jeong, Il-Han
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.29-39
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    • 2010
  • By understanding the construction process of sea dikes and the current state of the thickness and speed of fluid in the bottom layer protection work of final closure gaps, a construction method applicable for the blocking of bottom layer work will be selected. The three construction methods selected will be tested in site through various methods, and the reinforcement of bottom layer protection and impervious effect will be verified. The verification results are as follows: 1) The overall riprap layer were 0.5~1.0m thicker than planned so that the grouting depth and grout input amount increased 2) The applied construction methods permeability of riprap layers were improved from $\alpha{\times}10^{-2}cm/s$ before the construction to $\alpha{\times}10^{-4}cm/s$ after construction. 3) The results of core extraction in order to grossly verify the hardening time and durability allowed the identification of grout injection effect. The amount of filling of the injection was difficult to judge because the slime in many areas made the reading of borehole photography difficult.

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Improvement Effect on Design Parameters by Pressure Grouting Applied on Micro-piling for Slope Reinforcement (가압식 마이크로파일로 보강된 사면의 설계인자 개량효과)

  • Hong, Won-Pyo;Han, Hyun-Hee;Choi, Yong-Ki;Hong, Ik-Pyo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.163-170
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    • 2005
  • In this paper, the rock bolts, soil nails with filling grout and the micro-piling with injecting grout by pressure were applied for the stabilization of the cut slopes consisting of sedimentary rocks, igneous rocks and metamorphic rocks respectively. The field measurements and 3-D FEM analyses to find out mobilized tensile stresses of the grouted-reinforcing members installed in the drilled holes were executed on each site. With assuming the increments of the cohesive strength in the improved ground, the back analysis using direct calibration approach of changing the elastic modulus of the ground was used to find out the improved elastic modulus which yields the same tensile stresses from field measurements. The results of back analysis show that the elastic modulus of the improved ground were 4 to 6 times as large as the elastic modulus of original ground. Consequently, the design for slope reinforcement to be more rational, it is proposed that not only the improved cohesive strength is to be used in the incremental ranges on well-known previous proposed data, but also the increased elastic modulus which is about 5 times as large as the original elastic modulus is to be considered in design.

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Flexural Performance of RC Beams Strengthened with NSM-GFRP Exposed to High Temperature (GFRP 표면매립공법으로 보강된 RC보의 고온노출 후 휨 성능)

  • Kim, Hee-Seung;Lee, Hye-Hak;Choi, Kyoung-Kyu
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.4
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    • pp.35-42
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    • 2018
  • This study evaluated the fire resisting capacity and post-fire serviceability of the concrete beams retrofitted by near surface mounted method(NSM) using GFRP plates. Main parameters in the test are grout materials and fire exposure. For the test, two types of grout materials between concrete substrate and GFRP plate were used; flame resisting epoxy and filling mortar. Four RC beam specimens were made and two of them were exposed to fire according to real scale fire curve proposed KS F 2257. After the fire exposure test, flexural test were performed to investigate the flexural performance of concrete beams including strength and deformation. From the test results, it was found that the beam retrofitted by NSM-GFRP presented higher flexural strength than that of the beam without retrofit, which indicates NSM-GFRP retrofit technologies is effective to maintain flexural strength even after fire exposure. In addition, the specimens grouted by epoxy showed good performance in strength but bad performance in ductility.

A Study on the Support Characteristics of the High Strength Lightweight Steel Pipe Rockbolt (경량 고강도 강관 록볼트의 지보특성에 관한 연구)

  • Kim, Jong Woo;Kim, Myeong Kyun;Kim, Dong Man;Kim, Kyung Hun;Baek, Jae Wook
    • Tunnel and Underground Space
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    • v.24 no.5
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    • pp.395-403
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    • 2014
  • In this study, a steel pipe type rockbolt manufactured from special material was developed which has high strength and lightweight characteristics. Achievement of grout filling between rockbolt and hole wall was investigated through grout injection tests. Yield force of the developed rockbolt was also examined through tensile tests, which was compared with that of the deformed bar type rockbolt. In addition, the strength and elongation properties of the developed rockbolt were investigated through pull-out tests at three domestic sites showing different RMR classes. It is finally supposed that the developed rockbolt can be suitable for the permanent tunnel support because it has high strength and high durability rather than deformed bar type rockbolt.

Probe of Unfilled Sheath of Prestressed-Concrete Girder Bridge Using Impact-Echo Method (충격탄성파법을 이용한 PC형교의 쉬이스 내부 그라우트 미충전부 탐사)

  • Lee, Sang Hun;Kim, Sang Jin;Endo, Takao;Sagara, Yuzo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.112-119
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    • 2011
  • Sheaths are arranged in the web and lower part of prestressed-concrete girder bridges, and prestressing wires and concrete are indirectly bonded together by filling interior parts of the sheaths. However, when the filling is not sufficient, water can penetrate the interior parts of the sheaths and, thereby, prestressing wires can be corroded or transverse cracks would occur around sheaths by the freezing and thawing action of the penetrated water. Therefore, it is an important element in maintenance management of structures to find out the sheaths unfilled with grout early after construction. In this paper, in order not to damage bridge members, the impact-echo method with a new approach in application is used to probe sheaths unfilled with grout for real structures. The location of sheaths is first estimated with reinforcing bar probing instrument of radar type and the measurement locations of sheaths are determined. By sending elastic wave to the side of girders and receiving the response, the location of the unfilled part of a sheath was estimated from the difference between high frequency peak and twice the resonance frequency indicating thickness. To verify the location of void estimated by the impact-echo method, pictures were taken by an industrial fiber scope after drilling a hole.