• Title/Summary/Keyword: fillet

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A study on welding connection's fatigue analysis through numerical and experimental approaches (용접이음부의 피로강도 해석을 위한 수치해석과 실험과의 비교연구)

  • 조규남;하우일
    • Computational Structural Engineering
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    • v.6 no.3
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    • pp.113-123
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    • 1993
  • Most of the ship structures and offshore structures are constructed through the welding and they are always subjected to variable loads. In this study, fatigue and stress concentration of the various types of welding connections due to the variable loads are investigated by using numerical approach, and comparisons between numerical analysis and experiments are performed. Fillet weld, full penetration weld and partial penetration weld characteristics are studied by using parameters such as penetration length, welding leg length, size and penetration angle. Based on this study, it is suggested that the fillet welding can be replaced with the penetration welding in some cases. The results of this study can be used as guidelines for actual welding problems in the shipyards.

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Improvement of Fatigue Strength by Spot Heating for Out-of-plane Gusset (국부가열을 이용한 면외거셋의 피로강도 향상)

  • Jung, Young-Hwa;Nam, Wang-Hyone;Chang, Dong-Huy
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.213-222
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    • 2001
  • In the study, the fatigue strength improvement and mechanism have been estimated by the Spot-Heating treatment on welded bead toes. For this, web-gusset specimens were made without residual stresses and the others with residual stresses imposed by Spot-Heating. The 4-point bending tests were performed in order to estimate the effect of spot-heating on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue test, fatigue strength of As-Welded specimen for non load-carrying fillet welded joints subjected to pure bending has satisfied the grade of fatigue prescribed in specifications of korea, AASHTO and JSSC. As compare with As-Welded specimen and Spot-Heating specimen have increased about 20% for the fatigue strength at $7.7{\times}10^6$ cycles. The Spot-Heating by reformation of the residual stress on welded bead toes has greatly affected the fatigue crack propagation life, but has slightly affected the fatigue crack initiation life.

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Aerodynamic coefficients of inclined and yawed circular cylinders with different surface configurations

  • Lin, Siyuan;Li, Mingshui;Liao, Haili
    • Wind and Structures
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    • v.25 no.5
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    • pp.475-492
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    • 2017
  • Inclined and yawed circular cylinder is an essential element in the widespread range of structures. As one of the applications, cables on bridges were reported to have the possibility of suffering a kind of large amplitude vibration called dry galloping. In order to have a detailed understanding of the aerodynamics related to dry galloping, this study carried out a set of wind tunnel tests for the inclined and yawed circular cylinders. The aerodynamic coefficients of circular cylinders with three surface configurations, including smooth, dimpled pattern and helical fillet are tested using the force balance under a wide range of inclination and yaw angles in the wind tunnel. The Reynolds number ranges from $2{\times}10^5$ to $7{\times}10^5$ during the test. The influence of turbulence intensity on the drag and lift coefficients is corrected. The effects of inclination angle yaw angle and surface configurations on the aerodynamic coefficients are discussed. Adopting the existed the quasi-steady model, the nondimensional aerodynamic damping parameters for the cylinders with three kinds of surface configurations are evaluated. It is found that surface with helical fillet or dimpled pattern have the potential to suppress the dry galloping, while the latter one is more effective.

Expectation of Bead Shape using Non-linear Multiple Regression and Piecewise Cubic Hermite Interpolation in FCA Fillet Pipe Welding (FCA 필릿 파이프 용접에서 다중 비선형 회귀 모형과 구간적 3차 에르미트 보간법을 통한 비드 형상 예측)

  • Cho, Dae-Won;Na, Suck-Joo;Lee, Mok-Young
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.42-48
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    • 2009
  • Pipe welding is used in various ranges such as civil engineering and ship building engineering. Until now, many technicians work for pipe welding manually under harmful, dangerous and difficult conditions. So it is necessary to install automation process. For automation pipe welding, relation between welding parameters & bead shape should be considered. Using this relation, bead shape could be expected from welding parameters. FCAW was used in this study. Instead of pipe workpiece, fillet joint plate is used, which were inclined 0,45,90,135,180 degree. By analyzing between welding parameters (current, welding speed, voltage) and bead shape parameters with non-linear multiple regression, bead shape parameters could be expected. Piecewise Cubic Hermite Interpolation was used to expect smooth curved bead shape with bead shape parameters. From these processes, bead shape could be expected from welding parameters.

A study on the estimate of the angular distortion for a fillet weldment (필릿 용접부의 각변형량 예측에 관한 연구)

  • ;;;Lee, S. H.;Cho, S. H.
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.63-69
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    • 1997
  • Welding distortion is more serious problem than any other problems caused by welding process, especially, in the heavy-industrial place. These welding distortions are caused by nonuniform heating and cooling of metal during and after welding operations. And these distortion quantities are must be known to worker in production line because distorions are important role in assembling part. Therefore an analytical model to explain and predict the welding distortion are needed. A numerical analysis of welding distortion which is inelastic behavior of weldment would require the three dimensional calculation. But computing time and memory would be very large, and the resulting cost might be unacceptable. Therefore we use a numerical technique for two dimensional analysis in the section normal to the weld direction of weldment under an assumption of quasi-stationary conditions. But the result of the calculation under two dimensional(plane strain) assumption was not satisfied as compared with experimental result. This paper proposed a technique for analysing the welding angular distortion by using a constraint boundary condition on the two dimensional finite element model. The simulation results revealed that the constraint boundary model could more reasonably describe the welding distortion than the plane strain model did.

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End-Shape Effect for Stress Concentration Reduction of Composite Single-Lap Bonded Joint (끝단형상에 따른 복합소재 단일겹치기 체결부의 응력집중 저감에 관한 연구)

  • Kim, Jung-Seok;Hwang, Jae-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.333-340
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    • 2011
  • We evaluated the stress-reduction effect for different shapes of a composite adherend with or without a spew fillet. Six different single-lap joint specimens were modeled and assessed using nonlinear finite element analysis. Moreover, we investigated the effect of the stiffness ratio of the adherend and adhesive. The single-lap joint with normal tapering had the highest stress values, and the single-lap joint with reverse tapering and a spew fillet had the lowest stress values. The composite adherends with higher stiffness had lower stress values, and the adhesives with lower stiffness had lower stress values.

Microstructural Characteristics of T-bar Welding Zone for Shipbuilding and Offshore Plants (조선해양플랜트용 T-bar 용접부의 미세조직학적 특성에 관한 연구)

  • Hwang, Y.J.;Choi, Y.S.;Jang, J.H.;Lee, S.I.;Gong, K.Y.;Lee, DG.
    • Transactions of Materials Processing
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    • v.27 no.5
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    • pp.296-300
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    • 2018
  • T-type and H-type section steels were generally used in shipbuilding and offshore plants and were produced by welding technology. These section steels were produced by handwork, and the supplying amounts can't satisfy the demand amounts of the fabrication companies. In case of fillet welding, there are some gaps in weld-joint region due to no groove preparation processing and it can occur crack initiation in the welded region. It is important to evaluate the microstructural and mechanical properties of welded zone to solve these problems. To satisfy the demand amounts of T-bar parts, automatic welding technology was introduced and several conditions as a function of welding speeds were carried out to improve the manufacturing speed. Heat-affected zone may be affected by variation of heat input and cooling rate through automatic welding speed and welding speed is necessary to be optimized. In this study, fusion zone and heat-affected zone were investigated by microstructural and mechanical analysis and were evaluated whether the welded parts were sound or not.

THE PREVENTION OF THE LONGITUDINAL DEFORMATION DUE TO FILLET WELDING BY USING INDUCTION HEATING

  • Park, Jeong-Ung;Lee, Chin-Hyung;Chang, Kyong-Ho
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.816-825
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    • 2002
  • During the manufacture of a ship, longitudinal deformation is produced by fillet welding on the BuiltUp beam used to improve the longitudinal strength of a ship. This deformation needs a correcting process separate from a manufacture process and decreases productivity and quality. This deformation is caused by welding moment, which is the value multiplied the shrinking force due to welding by the distance from the neutral axis on a cross section of Built-Up beam. This deformation can be offset by generating a moment which is the same magnitude with and is located in an opposite direction to the welding moment on web plate by induction heating. Accordingly, this study clarifies the creation mechanism of the longitudinal deformation on Built-Up beam with FEM analysis and presents the preventative method of this deformation by induction heating basing the mechanism and verifies its validity through analysis and experiments. The induction heating used here is performed by deciding its location and quantity with experiments and simple equations and by applying them to areal structure.

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