• Title/Summary/Keyword: filler wire

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Effect of filler loading on the wet end dewatering and paper properties (충전제가 습부 탈수 및 종이 물성에 미치는 영향)

  • Won, Jong-Myoung;Kim, Heung-Bae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.4
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    • pp.33-38
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    • 2010
  • The effects of fillers on the wet end dewatering and paper properties were investigated in order to confirm the possibility that the fillers can be used as a means for saving energy in papermaking process. The performance of GCC, PCC and talcs were evaluated. The dewatering in wire and wet press was improved by the increase of filler addition, but it was observed that the dewatering behavior was depended by the filler characteristics. PCC was superior to other fillers in the bulk, opacity, air permeability and stiffness while the lowest tensile and burst index were obtained. We found that the response on the wet end dewatering and paper properties were affected greatly by the filler characteristics including particle shape and size.

Paper Strength Improvement by Anionic PAM and Cationic Starch Adsorbed PCC (음이온성 PAM과 양이온성 전분으로 도포된 경질탄산칼슘에 의한 종이 강도 향상)

  • Choi, Do-Chim;Choi, Eun-Yeon;Won, Jong Myoung;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.1
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    • pp.59-66
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    • 2013
  • Fillers have been used for printing paper to improve printability, sheet formation and optical properties and to reduce production costs by replacing expensive wood pulps. However, an increased filler content will decrease paper strength because filler particles interfere with fiber-fiber bonding. In order to increase filler content without sacrificing too much paper strength in high filler content papers, the surface of precipitated calcium carbonate (PCC) has been modified by adsorbing anionic polyacrylamide and cationic starch in series. The adsorbed polymer layers would enhance interactions between the filler surface and the fiber surface, improving internal bonding. It was found that the modified PCC increased paper strength at a given filler content compared to the coventional method. Negligible differences in optical properties and formation of paper, filler and fines retention and drainage on the wire section were observed between the modified and the conventional PCC. However, the decreased bulk of paper was observed when the modified PCC was used.

Development of Reinforcement Side Outer Using TWB Hot Stamping Process (TWB 핫스탬핑 공법 적용을 통한 일체형 사이드아우터 부품 개발)

  • Kim, Soyoun;Kong, Hoyoung
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.36-41
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    • 2015
  • In the automotive industry, TWB hot stamping process is broadly adapted to reduce weight of the car and improve fuel efficiency. However, the process faces a problem of weakened strength of the welded zone after hot stamping process, due to the fact that Al-Si elements of the coating layer penetrating the welded zone. In this study, filler wires with high percentages of carbon and manganese is adapted during laser welding process to secure the strength of the fusion zone. In addition, wire feeding speed and laser welding speed are optimized by sample test.

Characteristics of the laser brazing on AZ31 magnesium alloy and Zn coated steel dissimilar joint (AZ31 마그네슘합금과 아연도금강판 이종소재의 레이저 브레이징 특성)

  • Lee, Mok-Young;Kim, Sook-Whan;NASIRI, ALI M.;ZHOU, NORMAN Y.
    • Laser Solutions
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    • v.17 no.1
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    • pp.7-12
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    • 2014
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mg- steel dissimilar joint. In this study, AZ31 magnesium alloy and Zn coated steel dissimilar joint was brazed using diode direct laser with Mg600 filler wire and Superior #21 flux. The wetting of Mg filler wire on Zn coating was very good because of the formation of eutectic phase with low melting temperature. The strength of the brazed joint between AZ31 magnesium alloy and Zn coated steel was 131.3N/mm. The fracture occurred at brazement.

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Wear Resistance Characteristics of Iron System MAG Weld Overlays with Chromium and Niobium Carbide Composite (Cr 및 Nb 복합탄화물에 의한 철계 MAG용접 오버fp이의 내마모 특성)

  • 김종철;박경채
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.54-59
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    • 2002
  • Overlays is a treatment of the surface and near-surface regions of a material to allow the surface to perform functions that are distinct from those frictions demanded far the bulk of the material. Welding, thermal spray, quenching, carburizing and nitration have been used as the surface treatment. Especially, weld overlay is a relatively thick layer of filler metal applied to a carbon or low-alloy steel base metal for the purpose of providing a wear resistant surface. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders($Cr_3C_2+Mn+Mo+NbC$) and solid wire(JIS-YGW11). Characteristics of hardness and wear resistance on overlays were analyzed by EDS, EPMA, XRD and microstructures. Carbide formations were $M(Cr, Fe)_7C_3$ and NbC phases. And carbide volume fraction, hardness and specific wear resistance of overlays were increased with increasing powder feed rate and decreasing wire fred rate. Hardness and wear resistance were almost proportioned to carbide volume fraction of overlay.

Study on Laser Welding for Differential Gear & Case for Filler Wire (용가재를 사용한 디퍼렌셜 기어와 케이스 레이저 용접 연구)

  • Cho, Joon-Kwon;Chang, In-Sung;Jeong, Chang-Ho;Lim, Chae-Won
    • Laser Solutions
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    • v.14 no.4
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    • pp.1-8
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    • 2011
  • This study is about laser welded joints in order to replace the traditional screw connection of a differential gear and its case in the differential gear assembly. Screws are usually used to join these parts. But the screws take up weight and space. So we needed to improve the joining method. In the welding of a differential gear and its case, the quality is much harder to control, because the high carbon contents of the two components results in cold cracks. But a new method that adds wire allows these materials to be joined. Additionally, more distortions generally occurs in the welded joints than in screws. We tried to prove that laser welding is an available method for joining these parts through the measurement and various tests.

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Effect of Shielding gas Composition on Arc Stability and Transfer mode of High deposition GMA Welding (고용착 GMA 용접의 Arc 안정성 및 용적이행 현상에 미치는 보호gas의 영향)

  • 경규담;천홍정;이정헌;강봉용;김희진
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.109-115
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    • 1997
  • The arc stability and the metal transfer mode of high deposition GMA welding were investigated using various compositions of shielding gas with two types of filler, ie solid wire and metal cored wire. As for a solid wire, the transfer mode changed from axial spray to rotational spray with increasing wire feed rate (welding current) and the transition current was different with the gas composition. The gas composition also affected the apparent stability of rotating arc. As for a metal cored wire, on the other hand, no transition occurred and thus spray transfer mode could be applied with the welding current over 500A (deposition rate over 300g/min). Looking for the development of high deposition GMA welding process, above results were discussed in two different ways, one is to elevate the transition current, the other is to stabilize the rotational transfer mode.

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Weld Formability Evaluation and Formability Estimation Model Development in Aluminum Laser Welding (알루미늄 레이저 용접에서 용접부 성형성 평가와 성형성 예측 모델 개발에 대한 연구)

  • Park, Young-Whan
    • Laser Solutions
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    • v.13 no.3
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    • pp.7-12
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    • 2010
  • In this study, laser welding of aluminum AA5182 with AA5356 filler wire was carried out and the formability of the weld joint was evaluated through Erichsen test according to laser power, welding speed and wire feed rate. Fracture was occurred in both directions, perpendicular and parallel to the weld line at 0.75 of Erichsen ratio. Second order Regression model to estimate Erichsen ratio with experimental variables was proposed and the performance of model was evaluated with F-test and average error rate.

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