• 제목/요약/키워드: filler modification

검색결과 42건 처리시간 0.028초

Study on Mechanical Properties Modification of Styrene Butadiene Rubber Composites Filling with Graphene and Molybdenum Disulfide

  • Xu, Li Xiang;Sohn, Mi Hyun;Kim, Yu Soo;Jeong, Ye Rin;Cho, Ur Ryong
    • 반도체디스플레이기술학회지
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    • 제18권3호
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    • pp.52-59
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    • 2019
  • Styrene-butadiene rubber (SBR) composites, incorporated with graphene, molybdenum disulfide and their hybrid in different filling ratio, were fabricated by a two roll-mill. The dispersion states of all the samples' matrix were employed by carbon black dispersion tester. The curing properties of the pre-vulcanized rubber composites were investigated, after molding by heating press machine, the tensile strength, storage modulus, friction coefficient, the swelling property had also been tested according to ASTM. The composite G1M10 (filling with 1 phr graphene and 10 phr molybdenum) showed the best mechanical properties and viscoelastic properties in this research with a better filler dispersion state and more compact matrix structure.

전선피복용 컴파운드의 제조에서 가소제의 종류와 첨가량에 따른 물성 변화 연구 (Study on Property Modification with Kind and Additive Amount of Plasticizer in the Manufacture of Compounds for Cable Sheath)

  • 리시앙수;이상봉;조을룡
    • 반도체디스플레이기술학회지
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    • 제18권2호
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    • pp.11-16
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    • 2019
  • The four different polymer compounds were manufactured with the two kinds of plasticizers [(di-2-ethylhexyl sebacate(DOS), and di-2-butyl sebacate(DBS)] and two different additive amounts(18, 26 phr) of the same plasticizer for making cable sheath for ship. Ethylene-vinylacetate, ethylene-propylene-diene-copolymer as matrix polymers and ethylene-vinylacetate grafted maleic anhydride as coupling agent were selected for compounding with fire retardant, closslinking agent, filler, and other additives besides plasticizer. The compound including DOS showed the higher ${\Delta}T$ than that including DBS at the same additive amount in the rheology test. And with increasing plasticizer, the compounds resulted in lower tensile strength and higher elongation by lubricating effect of plasticizer. DOS yielded better aging resistance and cold resistance than DBS due to the good heat resistance and low solidifying point of DOS compared to DBS.

Study on Property Modification with Polymer Compositions in the Manufacture of Compounds for Cable Sheath

  • Li, Xiang Xu;Lee, Sang Bong;Cho, Ur Ryong
    • Elastomers and Composites
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    • 제54권3호
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    • pp.220-224
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    • 2019
  • Herein, three polymer compounds were manufactured using three polymer combination methods, ethylene-vinyl acetate/ethylene-propylene-diene-copolymer (EPDM), ethylene-vinyl acetate (EVA)/polyethylene-A (PE-A; density: 0.870), and ethylene-vinyl acetate (EVA)/polyethylene-B (PE-B; density: 0.885), for making cable sheath for use in the shipping industry. In this study, EVA, EPDM, PE-A, and PE-B were used as matrix polymers, and EVA-grafted maleic anhydride was used as a coupling agent for compounding with various compounds such as a fire retardant, cross-linking agent, filler, and other additives, besides the plasticizer. ${\Delta}T$, Mooney viscosity, and tensile strength increased in order of EPDM < PE-A < PE-B, the probable reason is due to the different crosslinking effect. The three compounds showed similar results for fire resistance and aging resistance after compounding process, but they showed excellent cold resistance owing to the non-polarity of the polymers and sufficient plasticizer content.

Study on the Characteristic of Elastomer Composite Containing Tungsten Powder

  • Chung, Kyungho
    • Elastomers and Composites
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    • 제56권1호
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    • pp.6-11
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    • 2021
  • In order to develop an ultra-high-density elastomeric material for substitution of steel dynamic dampers, a new curing system and technique for high-loading of the filler were examined in this study. Mechanochemical modification of chloroprene rubber (MAH-g-CR) using an internal mixer was carried out with maleic anhydride (MAH) as a reactive monomer. The optimum amount of MAH was 10 phr and the efficient grafting of MAH on CR could be achieved at a mixing temperature of 100℃. After preparing MAH-g-CR, 50 mol% epoxidized natural rubber (ENR 50) was blended with MAH-g-CR to develop a "self-curable rubber blend system" via reaction between the functional groups of the elastomeric matrices without the curing agent and additives. The content of ENR 50 was fixed at 30 wt.% throughout evaluation of the curing behavior of the MAH-g-CR/ENR blend. Tungsten powder was added to the MAH-g-CR/ENR matrix up to 60 vol.% to obtain ultra-high-density, and the maximum density obtained was 7.57 g/㎤. Stable ts2 (scorch time) and t90 (90% cure time) could be obtained even when tungsten powder was incorporated up to 60 vol.%. In addition, the tensile strength and damping properties of MAH-g-CR/ENR containing 60 vol.% of tungsten were better than those of CR containing 60 vol.% of tungsten.

아세틸화 케나프 섬유와 폴리락트산으로 구성된 바이오복합재료의 물성 평가 (Performance Evaluation of Bio-Composites Composed of Acetylated Kenaf Fibers and Poly(lactic acid) (PLA))

  • 정택준;이병호;이현지;권혁진;장원범;김현중;엄영근
    • Elastomers and Composites
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    • 제46권3호
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    • pp.195-203
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    • 2011
  • 친환경 소재인 바이오복합재료(bio-composites)의 제조를 위하여 기질 고분자로는 poly(lactic acid) (PLA)를 그리고 충전제(filler)로는 케나프 섬유(kenaf fiber)를 사용하였다. 또한 섬유와 고분자 사이의 계면결합 향상을 위해 아세틸화 케나프 섬유(acetylated kenaf fiber)와 상용화제(compatibilizer)를 첨가해 주었다. 본 연구에서는 화학처리와 상용화제가 기계적-점탄성과 형태학적 특성에 미치는 영향을 평가하였고, 섬유가 소수성이 될수록 기질 고분자와 높은 계면결합을 가지며 물성과 형태학적 성질 또한 향상된다는 결과를 보여줬다. 그러나 점탄성과 유리전이온도에는 큰 영향을 미치지 않는다는 사실을 확인하였다.

다중벽 탄소나노튜브와 니켈 분말을 포함하는 전도성 복합체 제조 (Preparation of Electrically Conductive Composites Filled with Nickel Powder and MWCNT Fillers)

  • 김성훈;박성환;권재범;하기룡
    • Korean Chemical Engineering Research
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    • 제54권3호
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    • pp.410-418
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    • 2016
  • 본 연구에서는 Multi-Walled Carbon Nanotube (MWCNT)와 니켈 분말을 포함하는 전기 전도성 복합체를 제조하여 물성을 비교하였다. 복합체 제조에 앞서, MWCNT 표면을 개질하여 카르복실기(-COOH)와 아미노기($-NH_2$)를 도입하였으며, 표면 개질 혹은 개질되지 않은 MWCNT와 니켈 분말을 diglycidyl ether of bisphenol A (DGEBA)에 분산하여 전기 전도성 복합체를 제조하였다. 그리고 triethylenetetramine (TETA)를 경화제로 사용하여 전도성 복합체와 혼합한 후, doctor blade법으로 코팅하여 전기전도성 변화를 측정하였다. MWCNT의 표면 개질 여부와 에폭시 수지와의 반응여부는 fourier transform infrared (FTIR) spectrometer, thermogravimetric analyzer (TGA) 및 elemental analyzer (EA)로 확인하였으며, 복합체의 표면 형상은 scanning electron microscope (SEM), 복합체의 면 저항 값은 4-point probe로 측정하였다. 그 결과 아미노기로 표면 개질한 MWCNT 0.5 wt%와 40%의 니켈 분말을 사용하여 제조한 복합체의 면 저항 값은 $(9.87{\pm}1.09){\times}10^4{\Omega}/sq$로 니켈 분말만 53.3% 사용하여 제조한 복합체의 면 저항 값과 유사한 값을 나타내었다. 따라서, 0.5%의 아미노기로 개질된 MWCNT를 포함하는 전도성 복합체는 순수 니켈 분말만 사용하는 복합체보다 13.3%의 니켈 분말 함량을 감소할 수 있음을 알았다.

고분자/그래핀 복합재료의 센서 응용 및 그래핀 함량이 센서 거동에 미치는 영향 (Chemical Sensors Using Polymer/Graphene Composite and The Effect of Graphene Content on Sensor Behavior)

  • 배준원
    • 공업화학
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    • 제31권1호
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    • pp.25-29
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    • 2020
  • 본 연구에서는 롤 공정으로 제작된 고분자(polydimethylsiloxane, PDMS)/그래핀(graphene) 복합재료를 기판으로 하여 간단한 표면처리 공정을 통해 센서를 구현하였고, 이 센서의 성능과 거동에 대한 고찰을 실시하였다. 고분자와 그래핀 파우더를 혼합한 전구체를 3-롤 공정으로 제조하였고, 이를 2-롤 공정에 도입하여 고분자/그래핀 기판 소재를 제조하였다. 나아가, 간단한 표면처리 공정을 통하여 센서의 요체가 되는 환형 다당류(cyclodextrin, CD)를 도입하였다. 표면처리의 유효성의 적외선 분광기를 통해서 확인하였고, 전기 신호 전달의 가능성을 옴의 법칙을 통하여 분석하였다. 간단한 형태의 센서를 구현하여, 분석 물질(methyl paraben, MePRB)을 도입하였을 때, 아주 낮은 농도 수준(10 nM)까지 감지 신호를 얻을 수 있었다. 특히, 그래핀의 함량이 낮을 경우 센서 측정이 어려움을 확인할 수 있었다. 이는, 높은 그래핀 함량에서 보여주는 그래핀 입자의 배향이 다소 억제되어 발생하였을 것으로 사료된다. 이는 첨가제의 물리적인 배향이 센서의 성능에 영향을 미칠 수 있다는 것을 의미한다. 이 정보는 향후 유사한 시스템의 센서를 구현하는 연구에 도움이 될 것으로 기대된다.

에폭시 수지와 층상광물로부터 나노복합재료의 합성 (Nanocomposites from Epoxy Resin and Layered Minerals)

  • 강재현;유성구;서길수
    • 폴리머
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    • 제24권4호
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    • pp.571-577
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    • 2000
  • 본 연구에서는 새로운 형태의 에폭시 -광물 라노복합재료를 합성하기 위한 충전재를 층상 화합물인 나트륨-montmorillonite (Na-MMT)와 octadecyltrimethylammonium bromide와의 이온교환 반응으로부터 얻었다. 이렇게 합성된 octadecyltrimethylammonium-MMT에 3-aminopropyl triethoxysilane (APS)를 반응시켜 층상물질의 내부에 aminopropyl기가 삽입된 $C_{18}$ H$_{37}$ N($CH_3$)$_3$-APS-MMT를 합성하였다. 개질된 MMT의 층간저리와 구조를 X-선 회절 (XRD), IR 그리고 고상 $^{29}$ Si CP/MAS NMR을 이용하여 확인하였다. 이어서 $C_{18}$ H$_{37}$ N($CH_3$)$_3$-APS-MMT 존재하에 diglycidyl ether of bisphenol A (DGEBA)를 중합시켜 광물-고분자 나노복합재료를 합성하였다. 그리고 얻어진 나노복합재료의 구조를 XRD, 투과전자현미경 (TEM) 그리고 주사전자현미경 (SEM)으로 확인하였다. 확인 결과 합성된 유기몬모릴로나이트는 에폭시 고분자 내에서 실리케이트 층이 완전히 박리되어 있으며 단일층으로 고분자 매트릭스 내에 잘 분산되어 있음을 알았다.

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Poly-DADMAC과 PSS의 분자량을 달리한 중질탄산칼슘의 개질과 종이 물성에 미치는 영향 (Modification of GCC with Poly-DADMAC and PSS with Different Molecular Weights and its Effect on the Paper Properties)

  • 안정언;이제곤;이혜윤;윤혜정;이학래
    • 펄프종이기술
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    • 제44권5호
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    • pp.21-31
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    • 2012
  • In this study, we modified the surface of ground calcium carbonate (GCC) with polyelectrolytes with different molecular weight using Layer-by-Layer (LbL) multilayering technique and investigated its effect on the paper properties. Polydiallydimethylammonium chloride (poly-DADMAC) and poly sodium 4-styrene sulfonate (PSS) which have different molecular weights were used for LbL multilayering. Zeta potential and particle size of the LbL modified GCC were measured. After preparation of handsheets, their structural and mechanical properties were evaluated. The zeta potential and average particle size of the modified GCC were affected by the molecular weight of anionic polyelectrolyte (PSS). The zeta potential was higher and the particle size was smaller when GCC was treated by PSS with high molecular weight compared to the case with low molecular weight of PSS. The tensile and internal bond strength of the handsheets was increased with an increase in the number of layers on GCC particles, but the molecular weight of polyelectrolyte did not significantly affect the paper strength.

Characterizations of Modified Silica Nanoparticles(II) ; Preparation and Application of Silica Nanoparticles as a Environmentally Filler

  • Min, Seong-Kee;Bae, Deok-Kwun;Park, Sang-Bo;Yoo, Seong-Il;Lee, Won-Ki;Park, Chan-Young;Seul, Soo-Duk
    • 한국재료학회지
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    • 제22권8호
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    • pp.433-438
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    • 2012
  • A chemical process involves polymerization within microspheres, whereas a physical process involves the dispersion of polymer in a nonsolvent. Nano-sized monodisperse microspheres are usually prepared by chemical processes such as water-based emulsions, seed suspension polymerization, nonaqueous dispersion polymerization, and precipitation polymerizations. Polymerization was performed in a four-necked, separate-type flask equipped with a stirrer, a condenser, a nitrogen inlet, and a rubber stopper for adding the initiator with a syringe. Nitrogen was bubbled through the mixture of reagents for 1 hr. before elevating the temperature. Functional silane (3-mercaptopropyl)trimethoxysilane (MPTMS) was used for the modification of silica nanoparticles and the self-assembled monolayers obtained were characterized by X-ray photoelectron spectroscopy (XPS), laser scattering system (LSS), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), elemental analysis (EA), and thermogravimetric analysis (TGA). In addition, polymer microspheres were polymerized by radical polymerization of ${\gamma}$-mercaptopropyl modified silica nanoparticles (MPSN) and acrylamide monomer via precipitation polymerization; then, their characteristics were investigated. From the elemental analysis results, it can be concluded that the conversion rate of acrylamide monomer was 93% and that polyacrylamide grafted to MPSN nanospheres via the radical precipitation polymerization with AAm in ethanol solvent. The microspheres were successfully polymerized by the 'graft from' method.