• Title/Summary/Keyword: filler materials

Search Result 781, Processing Time 0.022 seconds

BRAZEABILITY AND MICROSTRUCTURE OF Ag-28Cu MICROJOINING FILLER PRODUCED BY HIGH ENERGY BALL MILLING

  • ASHUTOSH SHARMA;MYOUNG JIN CHAE;BYUNGMIN AHN
    • Archives of Metallurgy and Materials
    • /
    • v.65 no.4
    • /
    • pp.1323-1327
    • /
    • 2020
  • In this paper, we have studied the evolution of morphology and brazing behavior of Ag-28Cu alloy filler processed by high energy ball milling. The milling of the powder mixture was carried out for 40 h. The structural and morphological analyses were performed by the X-ray diffraction and scanning electron microscopy. The melting temperature of the braze filler was determined by differential thermal analysis. The filler wetting properties were assessed from the spread area ratio measurements on various Ti substrates. The results indicate that the ball milling can effectively depress the filler melting point and enhance the brazeability. The milled powder mixture showed Ag(Cu) solid solution with a crystallite size of 174-68 nm after 40 h. It was shown that the high energy ball milling can be a potential method to develop low temperature brazing fillers for advanced microjoining applications.

Effect of Zinc Addition in Filler Metal on Sacrificial Anode Cathodic Protection of Fin-Tube Aluminum Heat Exchanger

  • Yoon-Sik So;Eun-Ha Park;Jung-Gu Kim
    • Journal of Electrochemical Science and Technology
    • /
    • v.14 no.4
    • /
    • pp.349-360
    • /
    • 2023
  • This study investigated the tri-metallic galvanic coupling of different metals in the tubes, fillers, and fins of a heat exchanger. The goal was to prevent corrosion of the tubes using the fin as a sacrificial anode while ensuring that the filler metal has a more noble potential than the fin, to avoid detachment. The metals were arranged in descending order of corrosion potential, with the noblest potential assigned to the tube, followed by the filler metal and the fin. To address a reduction in protection current of the fin, the filler metal was modified by adding Zn to decrease its corrosion potential. However, increasing the Zn content of filler metal also increases its corrosion current. The study examined three different filler metals, considering their corrosion potential, and kinetics. The results suggest that a filler metal with 1.5 wt.% Zn addition is optimal for providing cathodic protection to the tube while reducing the reaction rate of the sacrificial anode.

Electrical properties of polyethylene composite films filled with nickel powder and short carbon fiber hybrid filler

  • Mironov, V.S.;Kim, Seong Yun;Park, Min
    • Carbon letters
    • /
    • v.14 no.2
    • /
    • pp.105-109
    • /
    • 2013
  • Effects of the amount of nickel powder (Ni) in Ni-carbon fiber (CF) hybrid filler systems on the conductivity(or resistivity) and thermal coefficient of resistance (TCR) of filled high density polyethylene were studied. Increases of the resistivity and TCR with increasing Ni concentration at a given hybrid filler content were observed. Using the fiber contact model, we showed that the main role of Ni in the hybrid filler system is to decrease the interfiber contact resistance when Ni concentration is less than the threshold point. The formation of structural defects leading to reduced reinforcing effect resulted in both a reduction of strength and an increase of the coefficient of thermal expansion in the composite film; these changes are responsible for the increases of both resistivity and TCR with increasing Ni concentration in the hybrid filler system.

Nanofiller as Crosslinker for Halogen-Containing Elastomers

  • Sahoo, N.G.;Kumar, E.Shiva;Das, C.K.;Panda, A.B.;Pramanik, P.
    • Macromolecular Research
    • /
    • v.11 no.6
    • /
    • pp.506-510
    • /
    • 2003
  • A Zn ion-coated nanosilica filler has been developed and tested, in chlorosulfonated polyethylene (CSPE) and polychloroprene (CR), as a vulcanizing activator, cum was reinforcing filler. In this study, ZnO was replaced by the Zn ion-coated nanosilica filler with an aim of studying the dual role of this nanofiller in CSPE and CR. In the case of CSPE vulcanizates, the presence of MgO deteriorated the state and rate of cure when the Zn ion-coated nanosilica filler was used, but in the case of CR it improved the state of cure and enhanced the modulus and tensile strength. The Zn ion-coated filler proved to be a better reinforcing-cum-curing agent than was externally added ZnO and NA-22 also proved to be a better curative in the presence of the Zn ion-coated nanosilica filler for both CSPE and CR.

Carbide Ceramics from Active-Filler-Controlled Pyrolysis in $CH_4$ Atmosphere

  • Kang, Keon-Taek;Kim, Deug-Joong;Annette Kaindl;Peter Greil
    • Journal of Powder Materials
    • /
    • v.6 no.4
    • /
    • pp.320-324
    • /
    • 1999
  • The formation, microstructure and properties of novel ceramic composite materials manufactured by active-filler-controlled polymer pyrolysis were investigated. In the presence of active filler particles such as transition metals, bulk components of various geometry could be fabricated from siliconorganic polymer. Molybdenum- and tungsten-filled polymer suspensions were prepared and their conversion to ceramic composites by annealing in $CH_4$ atmosphere were studied. Dimensional change. porosity and phase distribution (filler network) were analyzed and correlated to the resulting hardness values. Molybdenum and tungsten as active filler were carburized completely to $Mo_2C$, $W_2C$ and WC in $CH_4$ atmosphere. Consequently, microcrystalline composites with the filler reaction products embedded in a silicon oxycarbide glass matrix were formed. Hardness was increased with increasing carburization and reached 8.6-9.5 GPa in the specimen pyrolyzed in $CH_4$ atmosphere.

  • PDF

The influence of filler for silicone rubber tracking (실리콘 고무의 트래킹에 미치는 충전재의 영향)

  • 허창수;장기순;조한구
    • Electrical & Electronic Materials
    • /
    • v.9 no.4
    • /
    • pp.344-350
    • /
    • 1996
  • Tracking is one of the biggist problems to be overcome in polymeric materials for outdoor insulators. But It can be decreased with the addition of filler such as alumina trihydrate (ATH). In this paper, the tracking of surface and evaluation of insulating ability at silicone rubber is investigated, using the salt fog test. At initial state, the peak leakage current and numbers by dry band arcing is increasing with increasing the filler level, but at aged state decreasing at high concentration filler samples. This is because the roughness of the surface may contribute to the increase in peak leakage cur-rent and numbers. As increasing the filler level, the insulating ability of materials is higher and weight loss is decreased. The mechanism of insulating failure is occurred by the erosion than the tracking and the erosion caused weight loss of 2 g.

  • PDF

Low-k and High Reflectance Material as a Filler for Flat Panel Display Devices

  • Lee, Jung-Ki;Kim, Jin-Ho;Sung, Woo-Kyung;Hwang, Seong-Jin;Kim, Hyung-Sun
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2007.08b
    • /
    • pp.1580-1582
    • /
    • 2007
  • The composites were fabricated with titania used commercially and calcite as a filler in BZB glass matrix and their thermal, optical and electrical properties were investigated. From our results, calcite may be the profitable and highly efficient reflectance material as a filler for flat panel display devices.

  • PDF

Effect of Al2O3 Filler Addition on Sintering Behavior and Physical Characteristics of BaO-B2O3-ZnO Glass Ceramic System (BaO-B2O3-ZnO 결정화 유리계에서 Al2O3 Filler의 첨가에 따른 소결거동 및 물성변화)

  • Kim, Byung-Sook;Kim, Young-Nam;Lim, Eun-Sub;Lee, Joon-Hyung;Kim, Jeong-Joo
    • Journal of the Korean Ceramic Society
    • /
    • v.42 no.2 s.273
    • /
    • pp.110-116
    • /
    • 2005
  • Suitable compositions which are sinterable at low temperature in the $BaO-B_{2}O_{3}-ZnO$ glass system were investigated as a function of the ratio between BaO and ZnO. The effect of $Al_{2}O_3$ filler on densification and physical characteristics of the glass was also examined. When the amount of $Al_{2}O_3$ filler increased, the densification rate and the values of dielectric constant, thermal expansion coefficient and hardness in the glass-filler composites decreased gradually. The decreasing rate of the physical properties accelerated when fine $Al_{2}O_3$ filler was used. However, the fracture toughness of the composite rather increased due to the existence of filler particles and pores which effectively suppressed crack propagation with addition of fine $Al_{2}O_3$ filler.