• 제목/요약/키워드: field welding

검색결과 324건 처리시간 0.033초

수치해석기법을 이용한 초기 인장잔류응력에 대한 레이저 충격 피닝 효과 분석 (Analysis of the Effects of Laser Shock Peening under Initial Tensile Residual Stress Using Numerical Analysis Method)

  • 김주희;이종우;유삼현
    • 한국군사과학기술학회지
    • /
    • 제20권5호
    • /
    • pp.608-619
    • /
    • 2017
  • In this paper, the effects of parameters related to the residual stress induced due to laser shock peening process to determine mitigation of the initial tensile residual stresses are discussed, such as the maximum pressure, pressure pulse duration, laser spot size and number of laser shots. In order to estimate the influence of the initial tensile residual stresses, which is generated by welding in 35CD4 50HRC steel alloy, the initial condition option was employed in the finite element code. It is found that $2{\times}HEL$ maximum pressure and a certain range of the pressure pulse duration time can produce maximum mitigation effects near the surface and depth, regardless of the magnitudes of tensile residual stess. But plastically affected depth increase with increasing maximum pressure and pressure pulse duration time. For the laser spot size, maximum compressive residual stresses have almost constant values. But LSP is more effective with increasing the magnitudes of tensile residual stress. For the multiple LSP, magnitudes of compressive residual stresses and plastically affected depths are found to increase with increasing number of laser shots, but the effect is less pronounced for more laser shots. And to conclude, even though the initial tensile residual stresses such as weld residual stress field are existed, LSP is enough to make the surface and depth reinforcement effects.

불규칙 표면 시편을 이용한 Flexible 위상배열초음파기술 적용 연구 (Feasibility Study of Flexible Phased Array Ultrasonic Technology Using Irregular Surface Specimen)

  • 이승표;문용식;정남두
    • 비파괴검사학회지
    • /
    • 제35권1호
    • /
    • pp.52-60
    • /
    • 2015
  • 원자력발전소에는 탄소강과 스테인리스강 용접을 위해 alloy600 용접재를 적용한 이종금속용접부가 다수 존재하며, 전 세계적으로 이종금속용접부에서 결함 발생 보고가 지속되고 있다. 주기적인 건전성 평가를 위해 이종금속용접부 초음파검사 일반절차서 (KPD-UT-10)를 적용하여 검사를 수행하고 있으며, 검사절차서에서는 탐촉자와 검사체 표면 사이의 간격을 최대 1/32"(0.8mm) 이내로 제한하고 있다. 국내의 일부 이종금속용접부는 테이퍼진 형상과 불규칙한 표면 형상을 가지고 있어, 가변형 위상배열초음파기술을 적용하여 검사 신뢰성을 높이고자 본 연구를 수행하였다. 연구 결과, 검사체 표면이 불규칙한 시편 내부의 인공결함에 대한 검출이 양호하였고, 이를 통해, 가변형 위상배열초음파기술의 현장 적용 가능성을 확인하였다.

230KV 2회선승 111M 높이 철탑설계 (I) (강폭 12km인 Bangladesh Jamana강 횡단용) (The design of 111m high steel towers with 220kv double circuits crossing 12 km wide Bangladesh River)

  • 이재숙
    • 기술사
    • /
    • 제15권4호
    • /
    • pp.12-24
    • /
    • 1982
  • East Parts of Bangladesh have been benifited by low cost energy generated by domestic natural gas but West parts where energy generated by imported fuel. Bangladesh Government authority has very much concerned to transmit the low cost electricity to the West from the East for past several years. To solve such concerns, cross-country 230kv double circuits Power transmission line was proposed, however there was a big obstacle for the realization of this line to cross the Jamuna river which has 12 km long width with a deep muddy river bed. A consultant engineering firm named Merz-Mclellan anyway finalized this plan and a world-wide bid was announced on June 31, 1979. Due to the expected difficulty to construct the towers on sea like area, only three construction groups have participated. including a Korean joint venture organization of Samsung-Korean Developement corporation-Kolon Electric Machinery company. After 3 months bid evaluation, contract was awarded to Korean Consosium and KEM Co was in charge of designing steel towers with anchor bolts and base plates beside to electrical engineering field. Then KEM Co have faced and over-comed many unenpected technical difficulties such as forced eccentricity joint on base plate, distorsion issue of 60mm thick plates welding, threading anchor bolts, tad heat treatment of some anchor bolts, disagreement from Consultant Engineer on multiplying factor of leg stresses for 45$^{\circ}$ wind and on reducing O.L.F for wind loads on cables for such 1220km long spans. After spending two years long period for designing and engineering towers, base plates, and anchor bolts, first shipment of tower was finally realized on Nov. 8, 1981 and on the other hand KDD has proceeded concrete caisson work on schedule at Jamuna river site and expected to complete tower erection and stringing of cables within this year of 1982 which was original completion target.

  • PDF

Sn-3.0Ag-0.5Cu, Sn-37Pb 표면처리 기판의 전기화학적 이온 마이그레이션 민감도 (Electrochemical Ion Migration Sensitivity of Printed Circuit Board Plated with Sn-3.0Ag-0.5Cu and Sn-37Pb)

  • 홍원식;박노창;오철민;김광배
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2006년 추계학술발표대회 개요집
    • /
    • pp.136-138
    • /
    • 2006
  • Recently a lots of problems have observed in high densified and high integrated electronic components. One of them is ion migration phenomena, which induce the electrical short of electrical circuit. Ion migration phenomena has been observed in the field of exposing the specific environment and using for a long time. Also as the RoHS restriction was started in July 1st, 2006, Pb-free solder was utilized in electronics assemblies. In this case, it is very important to compatible between components and printed circuit board(PCB), thus surface treatment materials of PCB was changed to Sn, Sn-3.0Ag-0.5Cu, Cu. Therefore these new application become to need to reevaluate the sensitivity about electrochemical ion migration. This study was evaluated the occurrence time of electrochemical ion migration using by water drop test. We utilized PCB(printed circuit board) having a comb pattern as follows 0.1, 0.318, 0.5, 1.0 mm pattern distance. Sn-3.0Ag-0.5Cu and Sn-37Pb were electroplated on the comb pattern. 6.5V and 15.0V were applied in the comb pattern and then we measured the electrical short time causing by occurring the ion migration. In these results, we evaluate the sensitivity and derived the prediction models of ion migration occurrence time depending on the pattern materials, applied voltage and pattern spacing of PCB conductor.

  • PDF

이미지의 질과 왜곡을 고려한 적대적 생성 신경망과 이를 이용한 비정상 검출 (Anomaly Detection of Generative Adversarial Networks considering Quality and Distortion of Images)

  • 서태문;강민국;강동중
    • 한국인터넷방송통신학회논문지
    • /
    • 제20권3호
    • /
    • pp.171-179
    • /
    • 2020
  • 최근 연구 결과에 따르면, 컨볼루션 신경 회로망은 이미지 분류, 객체 검출, 이미지 생성 등의 문제에서 최고의 성능을 보여주고 있다. 비전 카메라를 사용한 결함 검사는 다른 결함 검사보다 경제적이기 때문에 공장 자동화에 있어서 아주 중요하고, 딥러닝의 지도학습은 전통 기계학습 방식의 결함 검사 성능을 월등히 뛰어넘었다. 하지만, 딥러닝의 지도학습은 엄청난 양의 데이터 주석 작업을 요구하기 때문에, 이를 실제 산업 현장에 적용하는 것은 효율적이지 않다. 따라서 본 연구는 최근 이미지 생성 과업에서 큰 성공을 보여주고 있는 변분 오토인코더와 적대적 생성 신경망을 활용하여 비지도 방식의 비정상 검출을 위한 신경망 회로 구조를 제안하였고, 이를 MNIST, 용접 결함 데이터에 적용하여 비정상 검출 성능을 검증하였다.

각형강관 기둥-H형강 보 신형상 내진접합부의 실험적 평가 (Experimental Evaluation of New Seismic Connections between Rectangular Steel Tube Column and H-shaped Beam)

  • 진주호;김두환;김현숙;신진원;박구연;이경구
    • 한국강구조학회 논문집
    • /
    • 제30권2호
    • /
    • pp.77-85
    • /
    • 2018
  • 각형강관 기둥을 이용한 모멘트 접합부는 주로 관통형 다이어프램 형식으로 사용되고 있으나, 제작 및 시공과정이 복잡하여 적용하는데 어려움이 있다. 본 연구에서 제안하는 강구조물 시스템은 단위 유닛 모듈(각형강관 기둥, H형강 보, 원웨이 볼트)을 현장으로 반입하여 볼트조립만으로 완성되는 것이다. 따라서 이 연구에서는 내부보강판의 길이, 내부보강판의 형상을 변수로 설정하여 제안된 기둥-보 접합부의 내력 및 강성, 연성능력, 에너지 소산능력을 비교 분석하여 제시된 강구조물 시스템을 평가하였다.

모 연와제조 공장 근로자의 작업과 관련된 요통 및 대책에 관한 연구 (A Study on the Work-related Low Back Pain of Workers at a Refractories Manufacturing Factory)

  • 정희경;임현술;김지용
    • 한국산업보건학회지
    • /
    • 제7권2호
    • /
    • pp.289-297
    • /
    • 1997
  • Work-related low back pain(below LBP) is one of the major cause of morbidity, disability, limitation of activity and economic loss. Therefore the work-related LBP is one of the major issue in the field of industrial safety and health. This study was performed for detecting the risk factors and proposing the effective control programs of work-related LBP. The subjects were male workers employed at the welding and metal factory. The data was collected by self-reported questionnaire, interview and checking abdomen muscular and grasping power for two days on October, 1993. The contents of questionnaire were as follow: the experience of LBP, general characteristics, physical characteristics, employment status, type of work and working environment. The number of cases was 104 with a history of work-related LBP, so the prevalence of work-related LBP was 35.0%, and the number of controls was 140 without any history of LBP. As a result, marital status, educational level, abdomen muscular power, tenure, category of job, satisfaction of job, working posture, satisfaction for table and chair and lifting materials showed a statistical significance between the case and control groups. 284 Lifting jobs were quantified by NIOSH lifting equation method and ergonomic computer modelling methods. There were no significant differences in the action limit and disc compression force between group with LBP and without LBP. But in the lifting frequency and cumulative disc compression force there were significant differences. Therefore work-related LBP should be prevented by the ergonomic and environmental control.

  • PDF

용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 -제2보: 부식특성 (Evaluation of Characteristic for SS400 and STS304 steel by Weld Thermal Cycle Simulation - 2nd Report: Corrosion Characteristics)

  • 안석환;최문오;김성광;손창석;남기우
    • 한국해양공학회지
    • /
    • 제21권5호
    • /
    • pp.33-38
    • /
    • 2007
  • The welding methods have been applied in the most structural products from multi-field of automobile, ship construction and construction, and so on. The structure steel must have enough strength of structure. In this study, SS400 steel and STS304 steel were used to estimate the corrosion characteristics of the weld thermal cycle simulated HAZ. To evaluate the corrosion characteristics, also, the materials with two conditions were used in 3.5% NaCl. The one is to the drawing with diameter of ${\Phi}10$ and the other is to the residual stress removal treatment. The electrochemical polarization test and immersion test were carried out. From test results, corrosion potential, corrosion current density, weight loss ratio and corrosion rate were measured. In the kinds of SS400 steels, corrosion potential of weld thermal cycle simulated specimens after the heat treatment showed somewhat the direction of noble potential. And in the base metal to be drawing weight loss ratio and corrosion rate occurred higher than the other kinds. In the kinds of STS304 steels, the result of base metal to be drawing was similar to results of SS400 steels, too. Two kinds of $750^{\circ}C$ and $1300^{\circ}C$ of weld thermal cycle simulation after the heat treatment were rather higher than the other kinds in weight loss ratio and corrosion rate.

고 Cr-Mo강의 수정멱수법칙을 이용한 W.M. 크리프 수명예측 (Creep life Prediction for W.M. of High Cr-Mo Steel using Modified Power-law)

  • 안종교;유효선;양성모;강희용
    • 대한기계학회논문집A
    • /
    • 제32권11호
    • /
    • pp.951-956
    • /
    • 2008
  • The high temperature creep properties of the generating plant's high temperature tube, pipe and header and such are very significant in accordance with long-time exposure to the high temperature and pressure environment. Not only this, but as the welding procedure is compulsory for the cohesion of components, the creep properties regarding the local microstructures of steel weldment are very important. In order to understand the creep properties regarding the local microstructures of steel weldment, the SP-Creep test which is easy to get sample from the field component was conducted. The local microstructure of steel weldment, that is, W.M. and B.M.'s microstructures were observed using the SEM. The rupture time of W.M. was longer as 110 % averagely in a same condition, which is the consequence of the difference of the microstructure. Each lethargy coefficient of B.M. and W.M. is evaluated by the relation among the temperature, load and the rupture time from SP-Creep Test. The life estimation equation can be induced by the transformation of Power-law. B.M. and W.M. for each $550\;^{\circ}C$ and $575\;^{\circ}C$, the very similar to normal temperature of the domestic thermal power generation in working, are estimated.

티타늄이 첨가된 알루미나 분산강화 동합금의 산화물 형성 거동 (Oxidation Behavior of Ti Added Alumina Dispersion Strengthening Copper Alloy)

  • 조홍래;한승전;안지혁;이재현;손영국;김광호
    • 한국재료학회지
    • /
    • 제25권4호
    • /
    • pp.202-208
    • /
    • 2015
  • Alumina dispersion strengthening copper(ADSC) alloy has great potential for use in many industrial applications such as contact supports, frictional break parts, electrode materials for lead wires, and spot welding with relatively high strength and good conductivity. In this study, we investigated the oxidation behavior of ADSC alloys. These alloys were fabricated in forms of plate and round type samples by surface oxidation reaction using Cu-0.8Al, Cu-0.4Al-0.4Ti, and Cu-0.6Al-0.4Ti(wt%) alloys. The alloys were oxidized at $980^{\circ}C$ for 1 h, 2 h, and 4 h in ambient atmosphere. The microstructure was observed with an optical microscope(OM) and a scanning electron microscope(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS). Characterization of alumina was carried out using a 200 kV field-emission transmission electron microscope(TEM). As a result, various oxides including Ti were formed in the oxidation layer, in addition to ${\gamma}$-alumina. The thickness of the oxidation layer increased with Ti addition to the Cu-Al alloy and with the oxidation time. The corrected diffusion equation for the plate and round type samples showed different oxidation layer thickness under the same conditions. Diffusion length of the round type specimen had a value higher than that of its plate counterpart because the oxygen concentration per unit area of the round type specimen was higher than that of the plate type specimen at the same diffusion depth.