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Flexural Behavior of Segmental U-Girder and Composite U-Girder Using Ultra High Performance Concrete (초고강도 섬유보강 콘크리트를 사용한 분절형 U거더 및 합성 U거더의 휨거동)

  • Lee, Seung-Jae;Makhbal, Tsas-Orgilmaa;Kim, Sung-Tae;Han, Sang-Mook
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.290-297
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    • 2017
  • The flexural behavior tests of UHPC segmental U-girder and composite U-girder which has 160MPa compressive strength and 15.4m length were carried out. The test variables are volume fraction of steel fibers and slab over the U-girder. Each U-girder has longitudinal re-bars in web and lower flange. PS tendons which has 2 of 15.2mm diameter in upper flange and PS tendons which has 7 of 15.2mm diameter in lower flange were arranged and prestressed at onetime in U-girder connection stage. Enough strong prestressing force which applied to U-girder due to ultra high performance concrete strength can withstand the self weight and dead load in U-girder stage. By comparison with the brittle behavior of U-girder, composite U-girder showed the stable and ductile behavior. After the construction of slab over U-girder, flexural load capacity of composite U-girder can bear the design load in final construction stage with only one time prestressing operation which already carried out in U-girder stage. This simple prestressing method due to the ultra high strength concrete have the advantage in construction step and cost. The shear key which has narrow space has the strong composite connection between ultra high strength concrete U-girder and high strength concrete slab didn't show any slip and opening right before failure load.

A Study on High Speed Laser Welding by using Scanner and Industrial Robot (스캐너와 산업용 로봇을 이용한 고속 레이저 용접에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Kim, Jong-Su;Kim, Jeng-O;Cho, Taik-Dong
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.29-29
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    • 2009
  • On this research, laser welding technology for manufacturing automobile body is studied. Laser welding technology is one of the important technologies used in the manufacturing of lighter, safer automotive bodies at a high level of productivity; the leading automotive manufacturers have replaced spot welding with laser welding in the process of car body assembly. Korean auto manufacturers are developing and applying the laser welding technology using a high output power Nd:YAG laser and a 6-axes industrial robot. On the other hand, the robot-based remote laser welding system was equipped with a long focal laser scanner system in robotic end effect. Laser system, robot system, and scanner system are used for realizing the high speed laser welding system. The remote laser welding system and industrial robotic system are used to consist of robot-based remote laser welding system. The robot-based remote laser welding system is flexible and able to improve laser welding speed compared with traditional welding as spot welding and laser welding. The robot-based remote laser systems used in this study were Trumpf's 4kW Nd:YAG laser (HL4006D) and IPG's 1.6kW Fiber laser (YLR-1600), while the robot systems were of ABB's IRB6400R (payload:120kg) and Hyundai Heavy Industry's HX130-02 (payload:130kg). In addition, a study of quality evaluation and monitoring technology for the remote laser welding was conducted. The welding joints of steel plate and steel plate coated with zinc were butt and lapped joints. The quality testing of the laser welding was conducted by observing the shape of the beads on the plate and the cross-section of the welded parts, analyzing the results of mechanical tension test, and monitoring the plasma intensity and temperature by using UV and IR detectors. Over the past years, Trumf's 4kW Nd:YAG laser and ABB's IRB6400R robot system was used. Nowadays, the new laser source, robot and laser scanner system are used to increase the processing speed and to improve the efficiency of processes. This paper proposes the robot-based remote laser welding system as a means of resolving the limited welding speed and accuracy of conventional laser welding systems.

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Geotechnical Engineering Progress with the Incheon Bridge Project

  • Cho, Sung-Min
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.133-144
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    • 2009
  • Incheon Bridge, 18.4 km long sea-crossing bridge, will be opened to the traffic in October 2009 and this will be the new landmark of the gearing up north-east Asia as well as the largest & longest bridge of Korea. Incheon Bridge is the integrated set of several special featured bridges including a magnificent cable-stayed girder bridge which has a main span of 800 m width to cross the navigation channel in and out of the Port of Incheon. Incheon Bridge is making an epoch of long-span bridge designs thanks to the fully application of the AASHTO LRFD (load & resistance factor design) to both the superstructures and the substructures. A state-of-the-art of the geotechnologies which were applied to the Incheon Bridge construction project is introduced. The most Large-diameter drilled shafts were penetrated into the bedrock to support the colossal superstructures. The bearing capacity and deformational characteristics of the foundations were verified through the world's largest static pile load test. 8 full-scale pilot piles were tested in both offshore site and onshore area prior to the commencement of constructions. Compressible load beyond 30,000 tonf pressed a single 3 m diameter foundation pile by means of bi-directional loading method including the Osterberg cell techniques. Detailed site investigation to characterize the subsurface properties had been carried out. Geotextile tubes, tied sheet pile walls, and trestles were utilized to overcome the very large tidal difference between ebb and flow at the foreshore site. 44 circular-cell type dolphins surround the piers near the navigation channel to protect the bridge against the collision with aberrant vessels. Each dolphin structure consists of the flat sheet piled wall and infilled aggregates to absorb the collision impact. Geo-centrifugal tests were performed to evaluate the behavior of the dolphin in the seabed and to verify the numerical model for the design. Rip-rap embankments on the seabed are expected to prevent the scouring of the foundation. Prefabricated vertical drains, sand compaction piles, deep cement mixings, horizontal natural-fiber drains, and other subsidiary methods were used to improve the soft ground for the site of abutments, toll plazas, and access roads. Light-weight backfill using EPS blocks helps to reduce the earth pressure behind the abutment on the soft ground. Some kinds of reinforced earth like as MSE using geosynthetics were utilized for the ring wall of the abutment. Soil steel bridges made of corrugated steel plates and engineered backfills were constructed for the open-cut tunnel and the culvert. Diverse experiences of advanced designs and constructions from the Incheon Bridge project have been propagated by relevant engineers and it is strongly expected that significant achievements in geotechnical engineering through this project will contribute to the national development of the longspan bridge technologies remarkably.

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Effect of Long-Term Load on Flexural Crack Widths in FRP-Reinforced Concrete Beams (장기하중이 FRP-보강근 콘크리트 보의 휨균열폭에 미치는 영향)

  • Choi, Bong-Seob
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.694-701
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    • 2018
  • Larger crack widths can be observed more in FRP-reinforced concrete members than in steel-reinforced concrete members as a result of the lower elastic modulus and bond strength of FRP reinforcement. The ACI 440.1R-15 design guide provides equations derived as the maximum bar spacing to control the crack widths indirectly. On the other hand, it is not concerned with long-term effects on the crack control design provisions. This study provides suggestions for how to incorporate time-dependent effects into the crack width equation. The work presented herein includes the results from 8 beams composed of four rectangular and T-shaped FRP-reinforced concrete beams tested for one year under four-point bending. Over a one year period, the crack widths increased as much as 2.6~3.0 times in GFRP and AFRP-reinforced specimens and 1.1~1.4 times in the CFRP-reinforced specimens compared to steel-reinforced specimens. In addition, the average multiple for crack width at one year relative to the instantaneous crack width upon the application of the sustained load was 2.4 in the specimens with a rectangular section and 3.1 in the specimens with a T-shaped section. As a result, it is recommended conservatively that the time-dependent coefficient be taken as 2.5 for the rectangular beams and 3.5 for T-beams.

Effect of Loading Rate on Self-stress Sensing Capacity of the Smart UHPC (하중 속도가 Smart UHPC의 자가 응력 감지 성능에 미치는 영향)

  • Lee, Seon Yeol;Kim, Min Kyoung;Kim, Dong Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.5
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    • pp.81-88
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    • 2021
  • Structural health monitoring (SHM) systems have attracted considerable interest owing to the frequent earthquakes over the last decade. Smart concrete is a technology that can analyze the state of structures based on their electro-mechanical behavior. On the other hand, most research on the self-sensing response of smart concrete generally investigated the electro-mechanical behavior of smart concrete under a static loading rate, even though the loading rate under an earthquake would be much faster than the static rate. Thus, this study evaluated the electro-mechanical behavior of smart ultra-high-performance concrete (S-UHPC) at three different loading rates (1, 4, and 8 mm/min) using a Universal Testing Machine (UTM). The stress-sensitive coefficient (SC) at the maximum compressive strength of S-UHPC was -0.140 %/MPa based on a loading rate of 1 mm/min but decreased by 42.8% and 72.7% as the loading rate was increased to 4 and 8 mm/min, respectively. Although the sensing capability of S-UHPC decreased with increased load speed due to the reduced deformation of conductive materials and increased microcrack, it was available for SHM systems for earthquake detection in structures.

Control Method to Single Degree or Three Degrees of Freedom for Hybrid Testing (하이브리드 실험을 위한 1 또는 3자유도에 대한 제어 기법)

  • Lee, Jae-Jin;Kang, Dae-Hung;Kim, Sung-Il
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2409-2421
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    • 2011
  • This paper will present hybrid tests to a one bay-one story steel frame structure under ground excitation. A structure used in this paper for hybrid test, to evaluate performance and behavior, is divided into two models; one is numerical model with one column element, and a truss or a beam element, the other is physical substructural model with one beam-column element. All tests considered one or three degrees of freedom to implement real-time hybrid test, and two control algorithms to control hardware are used; one using MATLAB/Simulink, the other using OpenSees, OpenFresco and xPCTarget. In addition, for real-time data communication between numerical and physical substructural models SCRAMNet was used. The results of hybrid tests were compared with one of numerical analysis of numerical model with fiber force-based beam-column elements using OpenSees. Real-time hybrid tests were implemented for the validation of control system with simple structure, and then it will be extended to hybrid test for higher nonlinear or complex structure later on.

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Ballistic impact response of Kevlar Composites with filled epoxy matrix

  • Pekbey, Yeliz;Aslantas, Kubilay;Yumak, Nihal
    • Steel and Composite Structures
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    • v.24 no.2
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    • pp.191-200
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    • 2017
  • Impact resistance and weight are important features for ballistic materials. Kevlar fibres are the most widely reinforcement for military and civil systems due to its excellent impact resistance and high strength-to-weight ratio. Kevlar fibres or spectra fiber composites are used for designing personal body armour to avoid perforation. In this study, the ballistic impact behaviour of Kevlar/filled epoxy matrix is investigated. Three different fillers, nanoclay, nanocalcite and nanocarbon, were used in order to increase the ballistic impact performance of Kevlar-epoxy composite at lower weight. The filler, nanoclay and nanocalcite, content employed was 1 wt.% and 2 of the epoxy resin-hardener mixture while the nanocarbon were dispersed into the epoxy system in a 0.5%, 1% and 2% ratio in weight relating to the epoxy matrix. Specimens were produced by a hand lay-up process. The results obtained from ballistic impact experiments were discussed in terms of damage and perforation. The experimental tests revealed a number of damage mechanisms for composite laminated plates. In the ballistic impact test, it was observed whether the target was perforated completely penetrated at the back or not. The presence of small amounts of nanoclay and nanocalcite dispersed into the epoxy system improved the impact properties of the Kevlar/epoxy composites. The laminates manufactured with epoxy resin filled by 1 wt.% of nanoclay and 2 wt% nanocalcite showed the best performance in terms of ballistic performance. The addition of nanocarbon reduced ballistic performance of Kevlar-epoxy composites when compared the results obtained for laminates with 0% nanoparticles concentration.

Structural Design of Polyethylene Boat Hull by using Longitudinal Bending Strength Test Method (종굽힘강도시험방법을 이용한 폴리에틸렌 보트 선체의 구조 설계)

  • Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8447-8454
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    • 2015
  • ISO 12215-5 standard describes allowable stress design specifications of monohull small boat with a length of hull between 2.5 m and 24 m constructed from fiber reinforced plastics, aluminium or steel alloys, glued wood or other suitable boat building material. If small boat hull is under 2.5m in overall length or nonstandard material is used as boat building material, structural reliability of small boat hull is assured by drop test specification, but not by structural design specification in accordance with ISO 12215-5. Drop test specification of boat hull can be applied to manufactured product. But it is difficult and complicated to apply drop test specification to structural design of boat hull. In this study, we present structural design method of polyethylene boat hull on the basis of longitudinal bending strength test specification.

Experimental Study of Concrete Beam with FRP Plank as Formwork and Reinforcement (FRP 판을 거푸집 및 보강재로 활용한 콘크리트 보의 실험적 연구)

  • Yoo, Seung-Woon;Bae, Han-Ug;Oliva, Michael;Bank, Lawrence
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.67-74
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    • 2007
  • We perform an experimental study of concrete beam with pultruded fiber reinforced polymer(FRP) plank using as a permanent formwork and the tensile reinforcement. A satisfactory bond at the interface between the smooth surface of the pultruded plank and the concrete must be developed for the FRP plank and the concrete to act as a composite structural member. Two kinds of aggregate were bonded to the FRP plank using a commercially available epoxy. No additional flexural or shear reinforcement was provided in the beams. For comparison we test two types of control specimen. One control did not have any aggregate bonded to the FRP plank and the other control had infernal steel reinforcing bars instead of the FRP plank. The beams were loaded by central patch load to their ultimate capacity. The experimental results were compared to current ACI 318 (2005) and ACI 440 (2006) code predictions. This study demonstrates that the FRP plank has the potential to serve as formwork and reinforcing for concrete structures.

Relations Between Impact Damage and Ply Angle Under Same Impact Energy Condition (同一한 衝擊에너지 條件下의 CFRP 斜交積層板의 衝擊損傷과 配向角의 關係)

  • ;笠野英秋
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1824-1832
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    • 1992
  • This study investigated the compressive Young's modulus and the impactinduced damage of CFRP angle-ply laminate under same impact energy condition. The specimens of angle-ply laminate composites [0.deg.$_{6}$/ .theta..deg.$_{10}$/ 0.deg.$_{6}$] with .theta..deg. =30.deg., 45.deg., 60.deg. and 90.deg. were employed, and damaged by steel balls of diameter of 5mm and 10mm propelled by air gun type impact testing machine. The impact damaged zones were observed through a scanning acoustic microscope(SAM), and their cross-sections were observed through a scanning electron microscope(SEM). The compressive Young's moduli before and after impact were measured, and compared with the theoretical values calculated. The results obtained were as follows: (1) The damage areas on the interfacial boundaries showed more severe change on the back side interface than on the impact side interface with increasing ply-angle. (2) The damage areas on the interfacial boundaries became larger with increasing impact velocity or ply-angle. (3) The impact damaged zone showed the delamination on the interfacial boundaries and transverse cracks inside laminas. (4) The impact damaged zone was affected by the impactor size and speed or ply-angle under same impact energy condition. (5) Compressive Young's moduli before and after impact were lower than theoretical value, but showed a similar change according to ply-angle. (6) Compressive Young's moduli after impact were higher than those before impact, but there was no remarkable change in apparent compressive modulus after impact.t.act.