• 제목/요약/키워드: fiber method analysis

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전기자동차 배터리 모듈 커버의 3D 프린팅 제작을 위한 GF/PC 복합소재 필라멘트 설계와 3D 프린팅 공정 및 구조 최적화 (GF/PC Composite Filament Design & Optimization of 3D Printing Process and Structure for Manufacturing 3D Printed Electric Vehicle Battery Module Cover)

  • 유정욱;이진우;김승현;김윤철;서종환
    • Composites Research
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    • 제34권4호
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    • pp.241-248
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    • 2021
  • 전기자동차 시장이 성장함에 따라 배터리 효율을 증가시키기 위해 차량 경량화 이슈가 대두되고 있다. 이에 전기자동차 배터리 모듈을 보호하는 배터리 모듈 커버를 기존 알루미늄 소재에서 알루미늄 대비 절반 수준의 무게를 가지는 고강도/고내열성 고분자 복합소재로 대체하고자 한다. 또한 복잡한 형상에 대한 제약이 없고, 다품종 소량생산에 유리한 3D 프린팅 기술을 접목하여 기술 변화가 빠른 초기 전기자동차 시장에 대응하고자 한다. 복합소재 역학에 기반하여 압출기를 통해 가공한 단섬유 GF(glass fiber)/PC(polycarbonate) 복합소재 내 유리섬유의 임계길이(critical length)가 453.87 ㎛임을 도출하였고, 사이드 피딩(side feeding) 방식의 가공법을 택함으로써 기존 365.87 ㎛이었던 잔류섬유길이를 향상시킴과 동시에 분산성을 향상시켰다. 이에 30 wt%의 GF가 함유된 GF/PC 복합소재로 인장강도(tensile strength) 135 MPa, 탄성계수(Young's modulus) 7.8 MPa의 최적의 물성을 구현하였다. 또한 3D 프린팅 필라멘트가 상용 필라멘트 규격인 두께 1.75 mm, 표준편차 0.05 mm를 만족하기 위해서 필라멘트 압출 조건(온도, 압출속도)을 최적화하였다. 제작된 필라멘트를 통해 기공률을 최소화하며 강도를 최대화하고, 동시에 생산성 향상을 위해 프린팅 속도를 최대화하는 다중 최적화 문제를 통해 3D 프린팅 공정조건(온도, 프린팅 속도)을 최적화하였고, 이로써 기존 상용화 되어있는 동일 소재 필라멘트 대비 인장강도 11%, 탄성계수 56%가 향상된 결과를 얻었으며, 출력물의 후처리(post-process)를 통해 후처리 전 대비 인장강도 5%, 탄성계수 18%를 추가로 향상시켰다. 끝으로 유한요소해석(finite element analysis, FEA) 기법을 활용하여 전기자동차 배터리 모듈 커버의 시험 규격(ISO-12405)의 Mechanical Shock test의 기준을 만족하도록 배터리 모듈 커버의 구조를 최적화하였고, 이로써 배터리 커버 시험규격을 만족하면서 동시에 알루미늄을 사용했을 때 대비 37%의 경량화를 달성하였다. 해당 연구 결과 및 연구 방법을 활용하여 향후 다양한 분야에 고분자 복합소재 3D 프린팅 기술이 활용될 수 있을 것으로 기대된다.

추간판이 물리적 자극의 수용기 역할을 하는 경우 기립 상태에서 복압 및 복근의 역할이 척추 안전성에 미치는 영향 (Effects of Abdominal Muscle and Pressure on the Spine Stability during Upright Stance Posture - For the Case where Intervertebral Disc Plays the Role of Mechanoreceptor)

  • 최혜원;김영은
    • 한국정밀공학회지
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    • 제28권1호
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    • pp.115-122
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    • 2011
  • Recently, we have proposed a hypothesis that spinal structures have a stress sensor driving feedback mechanism, In the human spine, spinal structure could react to modify muscular action in such a way so as to equalize stress at the disc, therefore reduce the risk of injury, In this analysis, abdominal muscle and abdominal pressure, which were not included in the previous study, were added to identify those effects in spine stability during upright stance posture for the case where the intervertebral disc plays the role of mechanoreceptor, The musculoskeletal FE model was consisted with detailed whole lumbar spine, pelvis, sacrum, coccyx and simplified trunk model. Muscle architecture with 46 local muscles containing paraspinal muscle and 6 rectus abdominal muscles were assigned according to the acting directions. The magnitude of 4kPa was considered for abdominal pressure. Minimization of the nucleus pressure deviation and annulus fiber average tension stress deviation was chosen for cost function. Developed model provide nice coincidence with in-vivo measurement (nucleus pressure). Analysis was conducted according to existence of co-activation of abdominal muscle and abdominal pressure. Antagonistic activity of abdominal muscle produced stability of spinal column with relatively small amount of total muscle force. In contrast to the abdominal muscle, effect of abdominal pressure was not clear that was partly depending on the assumption of constant abdominal pressure.

AFP mandrel development for composite aircraft fuselage skin

  • Kumar, Deepak;Ko, Myung-Gyun;Roy, Rene;Kweon, Jin-Hwe;Choi, Jin-Ho;Jeong, Soon-Kwan;Jeon, Jin-Woo;Han, Jun-Su
    • International Journal of Aeronautical and Space Sciences
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    • 제15권1호
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    • pp.32-43
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    • 2014
  • Automatic fiber placement (AFP) has become a popular processing technique for composites in the aerospace industry, due to its ability to place prepregs or tapes precisely in the exact position when complex parts are being manufactured. This paper presents the design, analysis, and manufacture of an AFP mandrel for composite aircraft fuselage skin fabrication. According to the design requirements, an AFP mandrel was developed and a numerical study was performed through the finite element method. Linear static load analyses were performed considering the mandrel structure self-weight and a 2940 N load from the AFP machine head. Modal analysis was also performed to determine the mandrel's natural frequencies. These analyses confirmed that the proposed mandrel meets the design requirements. A prototype mandrel was then manufactured and used to fabricate a composite fuselage skin. Material load tests were conducted on the AFP fuselage skin curved laminates, equivalent flat AFP, and hand layup laminates. The flat AFP and hand layup laminates showed almost identical strength results in tension and compression. Compared to hand layup, the flat AFP laminate modulus was 5.2% higher in tension and 12.6% lower in compression. The AFP curved laminates had an ultimate compressive strength of 1.6% to 8.7% higher than flat laminates. The FEM simulation predicted strengths were 4% higher in tension and 11% higher in compression than the flat laminate test results.

급성 심근경색 병변에 따른 심실의 전기 역학적 특성 분석: 컴퓨터 시뮬레이션 연구 (Analysis of Ventricular Electromechanical Characteristics by Lesions in Sudden Myocardial Infraction: Computer Simulation Study)

  • 백동근;정다운;임기무
    • 대한의용생체공학회:의공학회지
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    • 제38권6호
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    • pp.313-320
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    • 2017
  • Myocardial infarction is a disease caused by stenosis of the coronary arteries. The high risk of sudden cardiac death due to myocardial infarction has triggered related researches that have been actively studied so far. However, these studies focused on the clinical results, which are mainly based on observations of symptoms due to infarction through electrocardiograms. Therefore, in this study, we tried to analyze the behavior of heart according to the position and volume of infarction lesion through the computer simulation study using three dimensional ventricular models. In order to implement infarction, commercial software was used to simulate cell necrosis due to blockage of a specific coronary. In addition, the conduction block due to infarction was mimicked by reducing the electrical conduction in the infarcted area, which was 100 times less than the electrical conduction of the whole ventricular lattice implemented by the finite element analysis method. Thus, this study classified the infarcted cases into the upper, middle, lower, and apex according to lattice data of eight different infraction areas. In other words, we assumed that myocardial infarction would have inherent electro-dynamic characteristics depending on the location and extent, and analyzed the ventricular electromechanical responses for infarction lesions using a three dimensional cardiac physiome model. The results showed that the volume of infarction did not directly affect the cardiac responses, but the location of the infarction lesions could influence the ventricular pumping efficiency. These suggest that the occlusion of specific coronary arteries may have a fatal effect on the decline in ventricular performance. In conclusion, although location of myocardial infarction lesions is considered to be an important variable to be considered clinically rather than lesion size, quantitative predictions should be made more in the future considering physiological factors such as lesion location and direction of myocardial fiber at that location.

성인 여성의 생애주기별 셀레늄 영양상태에 대한 평가 (Assessment of Selenium Status in Adult Females According to Life Cycle)

  • 이옥희;문종화;정용삼
    • Journal of Nutrition and Health
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    • 제36권5호
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    • pp.491-499
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    • 2003
  • Selenium is a strong antioxidant trace mineral, scavenging free radicals. The prevalence of chronic degenerative diseases is increasing in Korean adults with increasing age. The increased cell damage from free radicals has been implicated in the etiology of these diseases, and evidence is accumulating that the low selenium status that comes with advanced aged is involved in the prevalence of age-associated diseases. However, little is known about the selenium status of Koreans, its age-related change and its relationship to dietary nutrient intake. In this study, the serum selenium levels of healthy adult females according to life cycle and its association with blood albumin levels and nutrient intake were examined. Serum selenium level was measured with the Huwo research reactor using the neutron activation analysis method (NAA). The overall proportion of women with selenium deficiency, serum selenium concentrations below 7.0 $\mu\textrm{g}$/dl, was 9.4%. The average serum selenium levels were 12.39 $\mu\textrm{g}$/dl, 9.45 $\mu\textrm{g}$/dl and 9.16 $\mu\textrm{g}$/dl in the young adult, middle-aged and elderly groups, respectively, showing a reduction of selenium status with advancing age. Selenium deficiency was seen only in the elderly group. Generally, serum selenium levels positively or negatively correlated with nutrient intake, but these association patterns differed depending on the age. The nutrients that showed positive correlations with selenium levels were proteins and phosphate in the young adult group (p < 0.05, p < 0.05), and total calcium, potassium and vegetable-origin calcium in the middle-aged group. Vitamin C and fiber were the negative correlated nutrients with serum selenium levels in the elderly group (p < 0.05, p < 0.05). Multiple stepwise regression analysis of the determining factors responsible for selenium status showed that age and serum albumin levels were important factors which explained up to 26.9% variances in serum selenium levels. The average selenium concentrations of Korean adult female subjects were above the deficiency levels in all three age groups. There was a tendency toward decreasing selenium levels as the age of the subjects increased. The factors with the strongest in-fluence on selenium status in healthy adult Korean females were age and serum protein status. (Korean J Nutrition 36(5): 491~499, 2003)

재료 비선형과 연속체 손상역학을 고려한 복합 적층판의 강도 예측 (Strength Prediction on Composite Laminates Including Material Nonlinearity and Continuum Damage Mechanics)

  • 박국진;강희진;신상준;최익현;김민기;김승조
    • 한국항공우주학회지
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    • 제42권11호
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    • pp.927-936
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    • 2014
  • 이 논문에서는 복합 적층판의 점진적 파손해석 기법을 개발하고 검증하였다. 강도 및 강성 예측의 정확성을 높이기 위해 재료 비선형 효과와 연속체 손상역학을 동시에 고려하였다. 파손 시작점과 성장을 예측하기 위한 식으로 Hashin의 판별식이 사용되었으며, 파손 모드는 수지인장/전단, 섬유 인장의 2가지 파손모드를 고려하였다. 비선형 탄성 및 점탄성의 구성방정식을 고려한 평형을 계산하기 위해 Newton-Raphson 방법이 사용되었다. 실험을 통해 얻어진 복합재료 단층의 물성을 이용하여 노치가 없는 시편에 인장력을 가했을 때 예상되는 적층복합재의 강도 및 변형률을 예측하였다. 이 경우 선형 물성과 저하계수만을 고려하여 예측된 강성/강도보다 실험결과에 근사하게 나타남을 확인하였다.

Finite element development of a Beam-column connection with CFRP sheets subjected to monotonic and cyclic loading

  • Rahimipour, Arash;Hejazi, Farzad;Vaghei, Ramin;Jaafar, Mohd Saleh
    • Computers and Concrete
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    • 제18권6호
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    • pp.1083-1096
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    • 2016
  • Beam-column joints are recognized as the weak points of reinforcement concrete frames. The ductility of reinforced concrete (RC) frames during severe earthquakes can be measured through the dissipation of large energy in beam-column joint. Retrofitting and rehabilitating structures through proper methods, such as carbon fiber reinforced polymer (CFRP), are required to prevent casualties that result from the collapse of earthquake-damaged structures. The main challenge of this issue is identifying the effect of CFRP on the occurrence of failure in the joint of a cross section with normal ductility. The present study evaluates the retrofitting method for a normal ductile beam-column joint using CFRP under monotonic and cyclic loads. Thus, the finite element model of a cross section with normal ductility and made of RC is developed, and CFRP is used to retrofit the joints. This study considers three beam-column joints: one with partial CFRP wrapping, one with full CFRP wrapping, and one with normal ductility. The two cases with partial and full CFRP wrapping in the beam-column joints are used to determine the effect of retrofitting with CFRP wrapping sheets on the behavior of the beam-column joint confined by such sheets. All the models are subjected to monotonic and cyclic loading. The final capacity and hysteretic results of the dynamic analysis are investigated. A comparison of the dissipation energy graphs of the three connections shows significant enhancement in the models with partial and full CFRP wrapping. An analysis of the load-displacement curves indicates that the stiffness of the specimens is enhanced by CFRP sheets. However, the models with both partial and full CFRP wrapping exhibited no considerable improvement in terms of energy dissipation and stiffness.

A parametric shear constitutive law for reinforced concrete deep beams based on multiple linear regression model

  • Hashemi, Seyed Shaker;Sadeghi, Kabir;Javidi, Saeid;Malakooti, Mahmoud
    • Advances in concrete construction
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    • 제8권4호
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    • pp.285-294
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    • 2019
  • In the present paper, the fiber theory has been employed to model the reinforced concrete (RC) deep beams (DBs) considering the reinforcing steel bar-concrete interaction. To simulate numerically the behavior of materials, the uniaxial materials' constitutive laws have been employed for reinforcements and concrete and the bond stress-slip between the reinforcing steel bars and surrounding concrete are taken into account. Because of the high sensitivity of DBs to shear deformations, the Timoshenko beam theory has been applied. The shear stress-strain (S-SS) relationship has been defined by the modified compression field theory (MCFT) model. By modeling about 300 RC panels and employing a produced numerical database, a study has been carried out to show the sensitivity of the MCFT model. This is performed based on the multiple linear regression (MLR) models. The results of this research also illustrate how different parameters such as characteristic compressive strength of concrete, yield strength of reinforcements and the percentages of reinforcements in different directions get involved in the shear behavior of RC panels without applying complex theories. Based on the results obtained from the analysis of the MCFT S-SS model, a relatively simplified numerical S-SS model has been proposed. Application of the proposed S-SS model in modeling and analyzing the considered samples indicates that there is a good agreement between the simulated and the experimental test results. The comparison between the proposed S-SS model and the MCFT model indicates that in addition to the advantage of better accuracy, the main advantage of the proposed method is simplicity in application.

원전 냉각수 취수용 GFRP관의 장기관변형 예측 (Long-term Ring Deflection Prediction of GFRP Pipe in Cooling Water Intake for the Nuclear Power Plant)

  • 김선희;박준석;윤순종
    • 복합신소재구조학회 논문집
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    • 제3권3호
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    • pp.1-8
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    • 2012
  • Recently, underground pipes are utilized in various fields of applications such as sewer lines, drain lines, water mains, gas lines, telephone and electrical conduits, culverts, oil lines, etc. Most of pipes are installed for long-term purposes and they should be safely installed in consideration of installation conditions because there are unexpected various terrestrial loading conditions. In this paper, we present the result of investigation pertaining to the structural behavior of glass fiber reinforced thermosetting polymer plastic (GFRP) flexible pipes buried underground. The mechanical properties of the GFRP flexible pipes produced in the domestic manufacturer are determined and the results are reported in this paper. In addition, ring deflection is measured by the field tests and the finite element analysis (FEA) is also conducted to simulate the structural behavior of GFRP pipes buried underground. From the field test results, we predicted long-term, up to 50 years, ring deflection of GFRP pipes buried underground based on the method suggested by the existing literature. It was found that the GFRP flexible pipe to be used for cooling water intake system in the nuclear power plant is appropriate because 5% ring deflection limitation for 50 years could be satisfied.

관상동맥질환자에서 병변의 협착정도에 따른 일반영양소 및 개별지방산의 섭취양상 (Nutrients and Individual Fatty Acids Intake Patterns in the Coronary Artery Disease Patients with Different Degrees of Stenosis)

  • 김수연
    • Journal of Nutrition and Health
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    • 제30권8호
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    • pp.976-986
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    • 1997
  • Coronary artery disease (CAD) such as angina pectoris and myocardial infarction(MI) have been considered the major cause of death for decaddes . THeir incidence and prevalence are still increasing . Numerous studies have been done on the risk factor analysis of CAD in Western countries. Since the diet in Western countries is different from that in Korea it is difficult to assume that the Korean diet has the same effects as its western counterpeart on the development of CAD . THus the gudidelines for the Western CAD patients can no totally be applied to Koreans. This study was conducted to investigate the relationship between diet and CAD in Koreans. Subjects were comprised of patients admitted to the hospital for chest pain with poxxilbe CAD (men 129, women 65) . They were divided into the following three groups according to angiographic results ; angiogrphically normal coronary artery group (control), single vessel disease group(SVD) and multiple vessel disease group (MVD) . Intakes of dietary fatty acids and other nutrients were assessed by the semiquantitative food frequency method. Blood was also obtained from subjects for serum lipid analysis. Serum lipid profiles of men were clearly different form those of women. For men, serum choesterol levels (or LDL or LDL/HDL) seemed to be higher in the MVD group compared to the control and SVD groups, while TG level was significantly higher in the MVD group for women. Both men and women showed significantly higher caloric , fiber and vitamins C and A intakes in the MVD group than in the other two groups. Higher caloric intakes was due to higher intakes of carbohydrate and protein rather than fat intake. In terms of fatty acids intake, there were no significant differences among the three groups . Smoking seemed to have great effect on eating patterns in CAD patients. Smokers and ex-smokers showed significantly higher intakes of most nutrients including individual fatty acids that non-smokers. The results of stepwise regression showed that moderate alcohol intake decreases LDL levels and increases HDL levels and smoking seems to lowe HDL levels in CAD patients.

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