• Title/Summary/Keyword: ferrite-pearlite

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A Study on the Machining Characteristics by the Internal Quality of Conecting Rod's Meterials for Trucks (트럭용 커낵팅 로드 소재의 내부 품질에 따른 절삭 특성 연구)

  • 김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.97-101
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    • 1996
  • In this paper, We have studied internal quality incluiding chemical compositions, microscopic structrue and nonmetalic inclusion of test materials. We have analyzed dynamic characteristics of cutting resistence including tensile strength value, hardeness value, impact value etcs. We have compared chip treatments of test materials. In analyzing internal quality, all of test materials have typical ferrite+pearlite structure. But, nonmetallic inclusion have oxide and sulfide inclusion in medium carbon steels, mainly sulfide inclusion is existed in S-free cutting steels. In Ca+S-free cutting steels, calcium aluminate and sulfide complex inclusion, had low-melting points, as deformation of sulfide and oxide inclusion is existed. machining characteristics, cutting resistence is maximum in Ca+S-free cutting steels, minimum in medium carbon steels. Chip treatements are excellent in S-free cutting steels, similar to the Ca+S free cutting steels and medium carbon steels.

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Quantitative Evaluation for the Internal Defect Size Governing the Fatigue Life in Ductile Irons (구상흑연주철의 피로수명을 지배하는 내재결함부 크기는 정량적 평가)

  • 김진학;김민건
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2742-2748
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    • 2000
  • In this study, the quantitative evaluation was performed by examination for gatigue crack origin in two prepared ductile irons specimens which have different microstructures using rotary bending fatigue tester, Series A has mixed microstructure. ferrite plus pearlite, and series B has bainitic microstructure. Obtained main results are as follows. The scatterings of fatigue strength were observed on σ(sub)α-Ν diagram of both specimen series, and it is observed that scatterings of series A were more serious. It is reasonable to evaluate the size of mesocrack range by means of √A(원문참조), where A means the area of mesocrack range including globular graphite nodule. As a result of reconsideration for the fatigue data by introduction of K(sub)α-Ν diagram, the scattrings of fatigue life were, remarkably. reduced. Therefore, it is more reasonable to evaluate of mesocrack range on fatigue life by parameter K(sub)α rather than σ(sub)α.

The Production Technology of High-Strength Round Bar by QST Rolling (QST압연법에 의한 고장력봉강 제조기술)

  • 신정호;한철호;이종수;장병록
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.240-243
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    • 1997
  • The Quenching and Self Tempering (QST) rolling is treated in terms of an advance process on Controlled Rolling and Cooling Technology (CRCT). In the analysis, the effect of this process is governed by both quenching and finishing conditions in the related with temperature. The objective of the QST model is to simulate the temperature gradient of the stock being rolled in the rolling mill. A comparison of computer simulated and manufactured micro structure as well as mechanical properties shows a good consistency. The micro structure of this high-strength round bar consists of tempered martensite and ferrite + pearlite phases.

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Heat Treatment Analysis on Low-Alloy Steel (저합금강 소재의 열처리해석 기술개발)

  • Choi Y. S.;Kwak S. Y.;Choi J. K.;Kim J. T.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.215-223
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    • 2005
  • A numerical analysis program is developed by FDM scheme for the prediction of microstructural transformation during heat treatment of steels. In this study, multi-phase model was used fur description of diffusional austenite transformations in low-alloy hypoeutectoid steels during cooling after austenitization. A fundamental property of the model consisting of coupled differential equations is that by taking into account the rate of austenite grain growth, it permits the prediction of the progress of ferrite, pearlite, and bainite transformations simultaneously during quenching and estimate the amount of martensite also by using K-M eq. In order to simulate the microstructural evolution during tempering process, another Avrami-type eq. was adopted and method for vickers hardness prediction was also proposed. To verify the developed program, the calculated results are compared with experimental ones of casting product. Based on these results, newly designed heat treatment process is proposed and it was proved to be effective for industry.

Mechanical Properties of High Strength Ductile Cast Iron for Brake Caliper (브레이크 캘리퍼용 고강도 구상흑연주철의 기계적 특성)

  • Bae, Cha-Hurn;Lee, Woo-Chul;Park, Heung-Il;Jeong, Hae-Yong
    • Journal of Korea Foundry Society
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    • v.28 no.4
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    • pp.170-174
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    • 2008
  • Mechanical properties of high strength ductile cast iron for the brake caliper of truck were investigated. Meanwhile the nodularity and nodule count decreased respectively from 92 and 95 to 80% and $60/mm^2$ with increased thickness, the volume fractions of graphite, pearlite and ferrite didn't change much and were in the ranges of 12.0-13.5, 52.6-55.0 and 33.0-35.2, respectively. Hardness, tensile strength and elongation in the mechanical properties of the castings of brake caliper were BHN 241, 710 MPa and 9.5%, respectively.

The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Hypoeutectic CV Graphite Cast Iron (아공정 CV흑연주철의 주물의 직경이 기지조직, 기계적성질 및 초음파전도속도에 미치는 영향)

  • Kim, Hyu-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.327-335
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in hypoeutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 17.9% increase and CV graphite length showed 10.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 11.2, 4.1 % decrease and the amount of pearlite showed average 15.7% increase. 3. Hardness and tensile strength showed average 3.5%, 11.3% increase and impact strength showed average 1.5% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Eutectic CV Graphite Cast Iron. (공정 CV흑연주철의 주물의 직경이 기지조직, 기계적 성질 및 초음파전도속도에 미치는 영향.)

  • Kim, Hyo-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.336-344
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in eutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 13.8% increase and CV graphite length showed 12.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 10.6, 4.3% decrease and the amount of pearlite showed average 23.4% increase. 3. Hardness and tensile strength showed average 3.2%, 9.5% increase and impact strength showed average 1.3% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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The Effects of TiN Particles on the HAZ Microstructure and Toughness in High Nitrogen TiN Steel

  • Jeong, H.C.;An, Y.H.;Choo, W.Y.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.25-28
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    • 2002
  • In the coarse grain HAZ adjacent to the fusion line, most of the TiN particles in conventional Ti added steel are dissolved and austenite grain growth is easily occurred during welding process. To avoid this difficulty, thermal stability of TiN particle is improved by increasing the nitrogen content in steel. In this study, the effect of hlgh nitrogen TiN particle on preventing austenite grain growth in HAZ was investigated. Increased thermal stability of TiN particle is helpful for preventing the austenite grain growth by pinning effect. High nitrogen TiN particle in simulated HAZ were not dissolved even at high temperature such as 1400'E and prevented the austenite grain growth in simulated HAZ. Owing to small austenite grain size in HAZ the width of coarse grain HAZ in high nitrogen TiN steel was decreased to 1/10 of conventional TiN steel. Even high heat input welding, the microstructure of coarse grain HAZ consisted of fine polygonal ferrite and pearlite and toughness of coarse grain HAZ was significantly improved.

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A Study for the Effects of Sb Addition on the Wear Resistance of Ductile Cast Iron (구상흑연주철(球狀黑鉛鑄鐵)의 내마모성(耐磨耗性)에 미치는 Sb첨가(添加)의 효과(效果)에 관한 연구(硏究))

  • Lee, B.Y.;Lee, K.W.
    • Journal of Korea Foundry Society
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    • v.6 no.2
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    • pp.93-103
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    • 1986
  • It is very important to obtain wear resistant ductile iron by adding more economical alloying elements. In this study, 10 heat of Mg-treated ductile iron were made according to Sb content (0-0.1% Sb). Each melt was tasted to 30 ${\o}test$ bars in $CO_2$ mold under the same condition and inspected wear characteristics, mechanical properties and microstructures. The results obtained from this study are as follows; 1. It is confirmed that Sb should be a simple and useful additive for improving wear resistance in ductile iron. 2. Hardness of ferrite and pearlite is improved with increasing Sb amount in ductile iron. 3. For ductile iron, the recommended ladle addition of Sb amount is to 0.02-0.03%. 4. Sb has adverse influence on spheroidizing of graphite if the amount is over 0.04%.

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