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Tool Deflection Estimation in Micro Flat End-milling Using Finite Element Method (유한요소법을 이용한 마이크로 평엔드밀링에서의 공구변형 예측)

  • Lim, Jeong-Su;Cho, Hee-Ju;Seo, Tae-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.498-503
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    • 2010
  • The main purpose of this study strongly concerned micro machining error estimation by using FEM analysis of tool deflection shapes in micro flat end-milling process. For the precision micro flat end-milling process, analysis of micro cutting errors is mandatory. In general, tool deflection is a major factor which causes cutting error and limits realization of the high-precision cutting process. Especially, in micro end-milling process, micro tool deflection generates very serious problems in contrast to macro tool deflection. Methods which deal with compensation of cutting error by tool deflection in macro end-milling process have been studied plentifully but, few researches transact with micro scaled cutting tool deflection in micro cutting process. Therefore, the trend of micro tool deflection was estimated by using FEM analysis in this paper. Cutting forces were acquired by micro dynamometer and these were utilized in FEM analysis. In order to verify FEM analysis results, micro machining processes were carried out and real machined profiles were compared with FEM results. Finally through the proposed approach well suited FEM results were obtained.

Design of a LTCC Front End Module with Power Detecting Function (전력 검출 기능을 포함하는 LTCC 프런트 엔드 모듈 설계)

  • Hwang, Mun-Su;Koo, Jae-Jin;Koo, Ja-Kyung;Lim, Jong-Sik;Ahn, Dal;Yang, Gyu-Yeol;Kim, Jun-Chul;Kim, Dong-Su;Park, Ung-Hee
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.19 no.8
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    • pp.844-853
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    • 2008
  • This paper describes the design of a FEM(Front End Module) having power detection function for mobile handset application. The designed FEM consists of a MMIC(Monolithic Microwave Integrated Circuits) power amplifier chip, SAW Tx filter and duplexer, diode power detector and stripline matching circuit. An LTCC(Low Temperature Co-fired Ceramics) technology is adopted for miniaturized FEM. The frequency band is $824{\sim}869$ MHz which is the uplink Tx band of the CDMA mobile system. The size of designed FEM is $7.0{\times}5.5{\times}1.5\;mm^3$, which is an ultra-small size even though the power detector circuit is included. All sub-components of FEM have been developed and measured in advance before being integrated into FEM. The measured output power and gain are 27 dBm and 27 dB, respectively. In addition, the measured ACPR characteristics are 46.59 dBc and 55.5 dBc at 885 kHz and 1.98 MHz offset, respectively.

Numerical simulation and analytical assessment of STCC columns filled with UHPC and UHPFRC

  • Nguyen, Chau V.;Le, An H.;Thai, Duc-Kien
    • Structural Engineering and Mechanics
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    • v.70 no.1
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    • pp.13-31
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    • 2019
  • A nonlinear finite element model (FEM) using ATENA-3D software to simulate the axially compressive behavior of circular steel tube confined concrete (CSTCC) columns infilled with ultra high performance concrete (UHPC) was presented in this paper. Some modifications to the material type "CC3DNonlinCementitious2User" of UHPC without and with the incorporation of steel fibers (UHPFRC) in compression and tension were adopted in FEM. The predictions of utimate strength and axial load versus axial strain curves obtained from FEM were in a good agreement with the test results of eighteen tested columns. Based on the results of FEM, the load distribution on the steel tube and the concrete core was derived for each modeled column. Furthermore, the effect of bonding between the steel tube and the concrete core was clarified by the change of friction coefficient in the material type "CC3DInterface" in FEM. The numerical results revealed that the increase in the friction coefficient leads to a greater contribution from the steel tube, a decrease in the ultimate load and an increase in the magnitude of the loss of load capacity. By comparing the results of FEM with experimental results, the appropriate friction coefficient between the steel tube and the concrete core was defined as 0.3 to 0.6. In addition to the numerical evaluation, eighteen analytical models for confined concrete in the literature were used to predict the peak confined strength to assess their suitability. To cope with CSTCC stub and intermediate columns, the equations for estimating the lateral confining stress and the equations for considering the slenderness in the selected models were proposed. It was found that all selected models except for EC2 (2004) gave a very good prediction. Among them, the model of Bing et al. (2001) was the best predictor.

Numerical characterizations of a piezoelectric micromotor using topology optimization design

  • Olyaie, M. Sadeghbeigi;Razfar, M.R.
    • Smart Structures and Systems
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    • v.11 no.3
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    • pp.241-259
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    • 2013
  • This paper presents the optimum load-speed diagram evaluation for a linear micromotor, including multitude cantilever piezoelectric bimorphs, briefly. Each microbeam in the mechanism can be actuated in both axial and flexural modes simultaneously. For this design, we consider quasi-static and linear conditions, and a relatively new numerical method called the smoothed finite element method (S-FEM) is introduced here. For this purpose, after finding an optimum volume fraction for piezoelectric layers through a standard numerical method such as quadratic finite element method, the relevant load-speed curves of the optimized micromotor are examined and compared by deterministic topology optimization (DTO) design. In this regard, to avoid the overly stiff behavior in FEM modeling, a numerical method known as the cell-based smoothed finite element method (CS-FEM, as a branch of S-FEM) is applied for our DTO problem. The topology optimization procedure to find the optimal design is implemented using a solid isotropic material with a penalization (SIMP) approximation and a method of moving asymptotes (MMA) optimizer. Because of the higher efficiency and accuracy of S-FEMs with respect to standard FEMs, the main micromotor characteristics of our final DTO design using a softer CS-FEM are substantially improved.

Compressibility behaviour of peat reinforced with precast stabilized peat columns and FEM analysis

  • Kalantari, Behzad;Rezazade, Reza K.
    • Geomechanics and Engineering
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    • v.9 no.4
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    • pp.415-426
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    • 2015
  • Researches have been done to discover ways to strengthen peat soil deposits. In this model study, fibrous peat that is the most compressible types of peat has been reinforced with precast peat columns stabilized with ordinary Portland cement and polypropylene fibres. Rowe cell consolidation tests as well as plate load tests (PLTs) were conducted on various types of test samples to evaluate the strength and deformation of untreated peat and peat reinforced by various types of columns. PLTs were conducted in a specially designed and fabricated circular steel test tank. The compression index ($C_c$) and recompression index ($C_r$) of fibrous peat samples reduced considerably upon use of precast columns. Also, PLT results confirmed the results obtained from Rowe cell tests. Use of polypropylene fibres added to cement further decreased ($C_c$) and ($C_r$) and increased load bearing capacity of untreated peat. Finite element method (FEM) using Plaxis 3D was carried out to evaluate the stress distributions along various types of tested samples and also, to compare the deformations obtained from FEM analysis with the actual maximum deformations found from PLTs. FEM results indicate that most of the induced stresses are taken on the upper portion of tested samples and reach their maximum values below the loading plate. Also, a close agreement was found between actual deformation values obtained from PLTs and values resulted from FEM analysis for various types of tested samples.

FEM Analysis of Smart Skin Structure Specimen (스마트 스킨 구조물 시편의 유한요소 해석)

  • 전지훈;황운봉
    • Composites Research
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    • v.16 no.4
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    • pp.59-65
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    • 2003
  • FEM analysis of the smart skin structure, and application of the sandwich structures investigated. The honeycomb manufactures only provide stillness of thickness direction and transverse shear modulus. Although these are dominant mechanical properties. the other mechanical properties are needed in FEM analysis. Hence, this work shows procedures of obtaining those mechanical properties. Honeycomb material was assumed to be ar, isotropic material and properties are estimated by its dominant honeycomb properties. The other honeycomb properties are then obtained by mechanical properties of Nomex. Buckling test and three point bending test were simulated by ABAQUS. Both the shell and solid element models were used. The results were compared with experimental results and analytical approaches. They showed good agreements. This study shows a guideline of FEM analysis of smart skin structure using commercial a FEM package.

A Study on the Binding Force of Drawbead in the Sheet Metal Forming Process through the finite element and experimental analysis (해석과 실험을 통한 박판성형공정에서의 드로오비드의 구속력에 관한 연구)

  • Bahn, Gab-su;Mo, Chang-ki;Suh, Eui-kwon
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.1
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    • pp.5-14
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    • 2007
  • It is necessary for development of drawing product with press to have suitable material selection & all process design and the problem during press process has been cleared from judgement of experience & trial and error. Recently we can estimate press process result from computer aided design & FEM. But we can get more reliable result when we can put more precise process variants during FEM. In case of using a drawbead that is used for the material inflow, it is considered for us to put material property, other analysis condition & friction figure when material is passing through the drawbead for better FEM. From our study, we have drawn an analogy bead connection depth, friction figure & drawing and restraining load according to kinds of lubrication from experiment & FEM for the drawbead. We applied above result to the drawing experiment & FEM and confirmed the validity. We could notice the relation between friction figure & drawing load and the friction figure variation according to kinds of lubrication. It is expected to draw more precise analogy that can be used for real process due to more precise process variants application to FEM.

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Coil Design Scheme using Single-Turn FEM Simulation for Efficiency Optimization of Inductive Power Transfer System (단일 권선 FEM 시뮬레이션을 통한 자기유도형 무선전력전송 코일의 효율 최적화 설계)

  • Seung-Ha, Ryu;Chanh-Tin, Truong;Sung-Jin, Choi
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.6
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    • pp.471-480
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    • 2022
  • Inductive power transfer (IPT) is an attractive power transmission solution that is already used in many applications. In the IPT system, optimal coil design is essential to achieve high power efficiency, but the effective design method is yet to be investigated. The inductance formula and finite element method (FEM) are popular means to link the coil geometric parameters and circuit parameters; however, the former lacks generality and accuracy, and the latter consumes much computation time. This study proposes a novel coil design method to achieve speed and generality without much loss of accuracy. By introducing one-turn permeance simulation in each FEM phase combined with curve fitting and optimization by MATLAB in the efficiency calculation phase, the iteration number of FEM can be considerably reduced, and the generality can be retained. The proposed method is verified through a 100 W IPT system experiment.

Evaluation on Flexural Performance of Precast Decks with Ribbed Joint by FEM (유한요소해석에 의한 요철형 이음단면을 갖는 프리캐스트 바닥판의 휨성능 평가)

  • Oh, Hyun-Chul;Chung, Chul-Hun;Kang, Myoung-Gu;Park, Se-Jin;Shin, Dong-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.1
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    • pp.85-94
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    • 2016
  • In this study, a non-linear FEM model is presented to predict the static flexural performance of precast bridge decks with ribbed joint and is verified with previous experiment results through comparison. The several theory of material properties were applied to each mechanical properties in FEM model and FEM model's input variables were determined through experiment result and parametric study. The FEM results showed good accuracy in predicting the structural performance of the specimens and FEM model's average error rate was 5%. Also, each specimen's cracking aspect and failure mode can be predicted through FEM's plastic strain distribution. Thus, this FEM model can be used effectively for predicting the ultimate behavior and parametric study to development of design formula for joint.