• Title/Summary/Keyword: feed velocity

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An Experimental Study on the Atomization Characteristics of the Rotary Cup Atomizer (회전컵 무화기의 미립화 특성에 관한 실험적 연구)

  • Jin, S.B.;Cho, D.J.;Yoon, S.J.
    • Journal of ILASS-Korea
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    • v.6 no.4
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    • pp.14-21
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    • 2001
  • Rotary atomizer is widely used in practical application ranging from combustion, cooling, spray drying, agriculture, chemical system. Rotary cup atomizer has some advantages such as extreme versatility and liquid atomization successfully varying widely in viscosity. In rotary atomization, the feed liquid is centrifugally accelerated to high velocity and the liquid extends over the rotating surface as a thin film before being discharged into an atmosphere. The degree of rotary atomization depends upon peripheral speed, feed rate, liquid properties and atomizer design. An important asset is that thickness and uniformity of the liquid sheet can readily be controlled by regulating the liquid flow rate and the rotational speed. LDPA(Laser Diffraction Particle Analyser) and image aquisition system are used to measure drop size distribution and spray pattern. The atomization characteristics of the rotary cup atomizer is investigated experimentally by varing the liquid feed rate, rotary cup speed and air velocity for atomization. As a results, the effect of air velocity on the atomization characteristics such as drop size and spray uniformity is considerably greater than variation of those with liquid feed rate.

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A study on the cutting character of soft materials(Cu alloy and Al alloy) with change of tool rake angles (공구 경사각의 변화에 따른 연질 재료(Cu alloy and Al alloy)의 절삭 특성에 관한 연구)

  • 염성하;현청남;오재응
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.85-96
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    • 1988
  • The optimum cutting condition for rake angle in turning was investigated in (6-4) Brass and Al alloy. Results of experiments in (6-4) Brass and Al alloy are as follow. Specific cutting resistance becames higher as the depth of cutting, feed or cutting velocity decreases at same rake angle and resistance appear low value 20.deg., 25.deg.(6-4)brass, 0.deg. 20.deg.(Al alloy). The optimum cutting condition for(6-4) Brass is depth of cutting 0.5mm, rake angle 25.deg., cutting velocity 80m/min, feed 0.1mm/rev and for Al alloy is depth of cutting 0.1mm, rake angle 0.deg., cutting velocity 200m/min, feed 0.5mm/rev. The rake angle for good roughness is 20.deg. at (6-4) Brass, and that for Al alloy is 15.deg. The roughness is influenced by feed and it has the lowest value at 0.1mm/rev and the cutting condition is influenced by rake angle only.

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A study on the Optimum Wheel Characteristics Using Grinding Machine (연삭 장비를 이용한 최적의 휠 특성분석)

  • Ko, Jun-Bin;Kim, Woo-Kang;Jeon, Tek-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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Factors Affecting Performance of Rotary Impact-Type Threshers for Sesame and Perilla Harvesting

  • Pang, Yeoun Gyu;Kim, Sang Hun;Jun, Hyeon-Jong
    • Journal of Biosystems Engineering
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    • v.43 no.3
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    • pp.185-193
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    • 2018
  • Purpose: The purpose of this study was to analyze the performance factors of a rotary impact-type thresher to develop a sesame and perilla thresher, specifically to analyze the cut length of the stems and the threshing rates based on the relationship between the blade velocity and feeding speed. Methods: The materials were dried within a range of 12.3-13.0% to test the impact cut by bending. The cut lengths of the perilla and sesame stems were categorized in 6 ranges (~7.0, 7.1-10.0, 10.1-13.0, 13.1-16.0, 16.1-20.0, 20.1- (cm)). For testing the cut length and threshing rate, the upward-rotating blade velocity was varied as 11.0 m/s, 13.5 m/s, and 22.3 m/s. Feeding speeds were changed from 0.1 m/s to 2.2 m/s by the inverter connected to the feed motor. The feed rate and threshing rates without cover-casing were evaluated with the factors of thresher testing. Results: The mean cut length of the stem decreased as the blade velocity increased and/or the feeding speed decreased. As the feed rate increased up to 17.5 g/s, the cut length distributions showed no significant difference. The threshing rate was 98.9% for sesame, and flexible according to the blade velocity and feeding speed of the perilla. Conclusion: Feeding material too fast could produce longer cut stem segments, therefore, a feeding speed less than 2.2 m/s is recommended. A blade velocity of 13.5 m/s is preferable for both sesame and perilla with regard to cut length and threshing rate.

Turning Characteristics of differential materials (이종 금속의 선삭 가공 특성에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.43-50
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    • 1998
  • In the use of CNC machine tool, the unmanned production system has been growing in the manufacturing field. Thus, it is necessary to monitor adequate tool fracture during the cutting process efficiently. This experimental study is intended to investigate the development of flank wear in sysnchronous turning of differential materials(Aℓ/GC) which is used in industrial application and it is acknowledged as a machine to difficult material. In cutting process change of velocity, change of feed, and change of depth of cut were investigated on the effect of flank wear, and slenderness ratio is also investigated. The conclusions of this paper are summarized as follows; 1.Under the high cutting speed condition, the flank wear is affected by the feed and depth of cut. but the influence of feed on the flank wear is larger than the depth of cut and that is reduced when the velocity is low. 2.Under the high cutting speed, as the smaller slenderness ratio is, the shorter tool life is under the lower cutting speed, the effect of slenderness ratio on the flank wear is low. 3.Using the characteristics of cutting force, the flank wear of a tool can be detected 4. Investigating the development of flank wear, there are almost no differences between the characteristics of cutting force and feed force. Finally, these data from the differntial materials cutting process will be used in the basic field of precision and economic cutting process.

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A study on the cutting characteristics of SUS304 by flank wear (Flank 마모에 의한 SUS304의 절삭특성에 관한 연구)

  • Yu, Ki-Hyun;Cheong, Chin-Yong;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.182-188
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    • 1994
  • This expermintal study is intended to investigate he development of flank wear in turning os SUS304 which is used in industrial applications and is acknowledged as a machining difficult material. In cutting process, change of velocity, change of feed, and change of depth of cut were investigated about the effect of flank wear, and slenderness ratio is also investigated. The variations of unit cutting force with the change of rake angle and the change of uncut chip area are observed. The friction angles are calculated for the change friction force and observed. The friction angles are calculated for the change friction force and normal forcd on the different rake angles. From this experimental study, the following results can be said. 1. Under the high cutting speed condition, the flaank wear is affected by the feed and depth of cut, but the influence of feed and depth of cut to the flank wear is reduced when the velocity is low. 2. The smaller slenderness ratio is, the shorter the tool life results in high cutting speed, and the lower cutting speed is, the lower the effect of slenderness ratio to the flank wear is. 3. Using the characteristics of force-RMS, the flank wear of a tool can be detected. There are almost no differences between the RMS characteristics of cutting force and feed force.

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Characteristic Test of High Force Linear Motor Feed Unit for High Speed Machine Tool (고속가공기용 고추력 리니어모터 이송계의 특성 평가)

  • 송창규;황주호;박천홍;이후상;정재한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.977-981
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    • 2000
  • Direct drive linear motors have large potential for use as high speed machine tool feed units since they can increase machining rates and improve servo accuracy by eliminating gear related machining problems. So, in this paper, characteristic of 2-axis linear motor feed unit are studied and control gain are adjusted considering positioning, velocity, acceleration and static stiffness. We confirm linear motor feed unit are affected value of control gain sensitively, because drive directly. From the experiment, this feed unit has l${\mu}{\textrm}{m}$ micro step resolution, 5.7${\mu}{\textrm}{m}$ positioning accuracy and under 60${\mu}{\textrm}{m}$ circularity.

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Study on Cutting Processing Characteristic of Ti alloy (Ti 합금의 절삭 가공특성에 관한 연구)

  • 반재삼;이경원;김규하;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1017-1020
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    • 2002
  • The pure Ti is taken annealing process for one hour at 90$0^{\circ}C$. The pure Ti is sufficient for ASTM B348 Grade2. The rolling mill roll the Ti-8Ta-3Nb(wt%) which became vacuum melting in arc furnace until the length is about 45mm and the thickness is about 6.05mm. Then it is made 6mm$\times$6mm$\times$44mm by wire cutting with EDM and it is made ∮ 6mm by rough cutting with the general purpose lathe. The machining accuracy of implant parts in the dental and medical science are decided by dimension, shpe, straightness, surface roughness. It is difficult to cut for the Ti alloy. It is caused problems of straight degree and surface roughness to the Ti alloy have many cases which length is smaller than diameter in cutting. Total 24 specimens different kind of 4 alloies are used in experiment to gain a cutting property. According to the cutting velocity, cutting depth, cutting temperature, feed and clearance angle experiments are performed. Conclusively it is expected that cutting depth of 0.5mm, feed velocity of 0.07mm/rev and cutting velocity of 80m/min could make a suitable result.

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Study on Cause and Effect of SG Feed Water Ring Through-Wall Hole (증기발생기 급수링 관통손상 원인 및 영향 고찰)

  • Lee, Sung Ho;Lee, Yo Seob
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.61-68
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    • 2015
  • The function of Feed Water Ring is to provide the flow path from Feedwater Nozzle to inside of SG(steam generator). Significant amounts of general FAC on the outside of the Feed Water Ring are not likely due to the low flow velocities in this area. However, on the interior of the Feed Water Ring, there may be areas of local higher flow velocity which could lead to higher FAC rates. These may include the inlet tee from the Feedwater Nozzle into the Feed Water Ring, the areas where the Feed Water Ring changes diameter, and especially the entrance area to the J-Nozzles. In this paper, the results of root cause analysis of through-wall hole observed at domestic WH 51F SG Feed Water Ring and its effect on the integrity and performance of SG are described. And, the maintenance strategy for WH 51F SG Feed Water Ring and the monitoring strategy for Downcomer Feed Water Ring of CE System 80 SG are presented.

Modeling of flexible disk grinding process for automation of hand-grinding (수동연삭공정 자동화를 위한 유연성 디스크가공 모델링)

  • Yoo, Song-Min;Kim, Young-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.4
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    • pp.376-383
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    • 2000
  • A flexible disk grinding process model has been implemented with varying disk orientation with respect to workpiece surface along with variable feed rate. Before implementing arbitrary disk orientation and translation, disk angle and feed rate variation have been implemented. The disk angle was changed with constant angular velocity only in the entrance stage. The effect of the variable feed rate was added to the geometric schematic. The feed rate was changed either from the entrance stage or from the between edges stage and process performance was evaluated. Effect of changing both angle end feed rate has been also analyzed. Disk trend showing actual disk deflection has also been visualized.

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