• Title/Summary/Keyword: fatigue limit

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Thermo-Mechanical Fatigue Analysis of Ribbon Wire/Ag Electrode Interfaces for PV Module

  • Park, No-Chang;Hong, Won-Sik;Han, Chang-Un;Kim, Dong-Hwan
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.48.1-48.1
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    • 2011
  • In this presentation, We monitored weather data, such as global irradiance, ambient temperature, temperature of PV module, relative humidity and windspeed for 2 years, for determining accelerated test condition. then, we determined the temperature limit of accelerated test through weather data and FEM analysis. Detailed procedures will be summarized in this work. After analysing outdoor stress such as thermal stress, we decided main failure modes and mechanisms of PV module, especially solder joint of ribbon wire. we carried out the measurement of material properties such as thermal expansion coefficient for planning of accelerated test. we designed accelerated test based on FEM analysis results. we carried out thermal cycling test with 1 cell mini module for 3 months. We monitored the change of electrical performance every 1 week such as Voc, Isc, Pmax, etc. and then, we analized the ribbon wire/electrode intefaces. Detailed results will be summarized in this work.

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Fatigue Life Evalution for Composite Blade by Using the Measured Load Spectrum and S-N Linear Damage Method (측정 하중 스펙트럼과 S-N 선형 손상 방법을 이용한 복합재 회전날개의 피로 수명 평가)

  • 공창덕;방조혁;김종식
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.10a
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    • pp.20-20
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    • 1998
  • 풍력발전용 회전날개의 구조설계 요구조건은 크게 제한 강도 요구조건(Limit strength requirement), 강성도 요구조건(Stiffness requirement), 피로수명 요구조건(Fatigue life requirement)의 세 가지를 들 수 있다. 첫째로 제한 강도 요구조건은 운용기간 중에 발생할 수 있는 최대하중에 견딜 수 있어야 하며, 폭풍이나 돌풍의 상황에 대한 안전성을 의미한다. 둘째로 강성도 요구조건은 운용 중 공진을 피하기 위한 고유진동 수확보, 타워와의 충돌을 피하기 위한 변위의 제한, 공력성능의 변화를 피하기 위한 비틀림각의 제한등이 있다 셋째로 피로수명에 대한 요구조건은 요구피로수명 동안에 예상되는 반복하중에 견딜 수 있어야 한다.

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Discrimination of Plant Transient by Using the Fuzzy Pattern Recognition (퍼지 패턴인식법을 이용한 발전소 과도상태 판별)

  • Kim Jong-Seog;Lee Dong-ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.37-43
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    • 2005
  • Plant pipe has a fatigue life which is induced by repeated stress come from the variation of temperature and pressure. To avoid the fatigue crack of plant pipe which is produced by long term repeated stress, plant operator has to limit the mont of operating transient. This paper introduced the study result about discrimination methodology of plant transient by using the fuzzy pattern recognition. As result of applying the fuzzy pattern recognition to actual plant operation data, it is confirmed that fuzzy pattern recognition methodology can be useful for the comparison of similarity for the transients of similar output but has different time pattern.

SURGE LINE STRESS DUE TO THERMAL STRATIFICATION

  • Jhung, Myung-Jo;Choi, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.239-250
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    • 2008
  • If there is a water flow with a range of temperature inside a pipe, the wanner water tends to float on top of the cooler water because it is lighter, resulting in the upper portion of the pipe being hotter than the lower portion. Under these conditions, such thermal stratification can play an important role in the aging of nuclear power plant piping because of the stress caused by the temperature difference and the cyclic temperature changes. This stress can limit the lifetime of the piping, even leading to penetrating cracks. Investigated in this study is the effect of thermal stratification on the structural integrity of the pressurizer surge line, which is reported to be one of the pipes most severely affected. Finite element models of the surge line are developed using several element types available in a general purpose structural analysis program and stress analyses are performed to determine the response characteristics for the various types of top-to-bottom temperature differentials due to thermal stratification. Fatigue analyses are also performed and an allowable environmental correction factor is suggested.

Evaluation of Harmless Crack Size of SCM822H Steel by Double Shot Peening (이중 쇼트 피닝에 의한 SCM822H 강의 무해화 균열 크기 평가)

  • Jin-Woo Choi;Seo-Hyun Yun;Yung-Kug Kwon;Gum-Hwa Lee;Ki-Woo, Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_2
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    • pp.1011-1017
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    • 2023
  • In this study, the harmless crack size (ahml) by double shot peening (DSP) using shot balls with different diameters was evaluated on carburized, quenched-tempered SCM822H steel. The minimum crack size (aNDI) detectable by non-destructive inspection was also evaluated. The relationship between the crack size (a25,50) that reduces the fatigue limit by 25% and 50% and ahml was evaluated. The residual stress of DSP was greater in SP(0.6+0.08) than SP(0.8+0.08) and appeared deeper in the depth direction. In addition, the hardness below the surface appeared larger. The fatigue limit of DSP increased 2.07 times and 1.95 times compared to non-SP. All ahml of the DSP specimen was determined at the depth (a). The compressive residual stress distribution affects ahml, and the ahml of SP(0.6+0.08), which has a large compressive residual stress and a high fatigue limit, appeared large. ahml of SP(0.6+0.08) introduced deeper than the residual stress of SP(0.8+0.08) is larger in the range of As=1.0-0.3. Since the residual stress in the thickness direction has a greater effect on ahml than the residual stress at the surface, it is necessary to introduce it more deeply. The relation of ahml, a25,50, and aNDI were evaluated in the point for safety and reliability.

Design Analysis of Substructure for Offshore Wind Pile Excavation (해상풍력 파일 굴착직경 결정을 위한 하부구조물 설계해석)

  • Lee, Gi-Ok;Sun, Min-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.48-55
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    • 2019
  • With recent rapid increases in the power generation capacity of offshore wind power generators, reliable structural analysis of the large-scale infrastructure needed to install wind power generators at sea is required. Therefore, technology for heavy marine equipment such as barges and excavation equipment is needed. Under submarine conditions, rock drilling technology to install the substructure for offshore wind pile excavation is a very important factor in supporting a wind farm safely under dynamic loads over periods of at least 20 years. After investigating the marine environment and on-site ground excavation for the Saemangeum offshore wind farm, in this study we suggest.

A Stability Estimation Method of Subspan Oscillation on Overhead Transmission Lines (가공송전선로의 서브스판 진동에 대한 안정성 평가기법)

  • Sohn, Hong-Kwan;Lee, Eun-Woong
    • Proceedings of the KIEE Conference
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    • 2003.07a
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    • pp.522-524
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    • 2003
  • This paper presents a stability estimation method for subspan oscillation on overhead transmission line. It has been used method by conductor's fatigue limit or subspan oscillation amplitude. But it is not proper to estimation of subspan oscillation. We suggest to instability index for estimation method of subspan oscillation. And we tried to 4 bundled conductor system. This result will use to establish of the subspan location rules.

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Measurements of Whole-body Vibration Exposed from UH60-Helicopter and Their Analysis Results (UH60 헬기 조종사의 피폭진동 측정 및 평가 결과)

  • Cheung, Wan-Sup;Byeon, Joo-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.132-137
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    • 2005
  • This paper addresses what amount of whole-body vibration is exposed to pilots of UH60 helicopters during flight. To measure the whole-body exposed from the feet and seat, the 12-axis vibration measurement system was used. It enables simultaneous measurement of vibration exposure from the body contact area of the feet, hip and back. The measured 12-axis vibration signals are exploited to the comfort level of UH60 helicopters during flight. It is shown that the evaluated ride value is close to $0.74{\sim}0.79m/s^2$ and that it is equivalent to the semantic scale of 'fairly uncomfortable'. To assess the health effects of whole-body vibration exposed to pilots of UH60 helicopters during their flight, the rms-based and VDV(vibration dose value)-based evaluation results of measured four-axis vibration signals are shown in this work. The fatigue-decreased proficiency limit, whose level is half of the exposure limit, is expected to come after the two-hour flight. The exposure limit is shown to reach after the 10-hour flight.

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A Study on Torsional Characteristics of the Car Body Types at Cornering Motion (선회주행 시 차체의 비틀림 특성에 관한 연구)

  • Lee, Joon-Seong;Cho, Seong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.739-744
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    • 2017
  • Elastic deformation and fatigue damage can cause the permanent deformation of a kart's frame during turning, affecting the kart's driving performance. A kart's frame does not contain any suspension or differential devices and, therefore, the dynamic behavior caused by torsional deformation when driving along a curve can strongly affect these two kinds of deformations. To analyze the dynamic behavior of a kart along a curved section, the GPS trajectory of the kart is obtained and the torsional stress acting on the kart-frame is measured in real time. The mechanical properties of leisure and racing karts are investigated by analyzing their material properties and conducting a tensile test. The torsional stress concentration and frame distortion are investigated through a stress analysis of the frame on the basis of the obtained results. Leisure and racing karts are tested in each driving condition using driving analysis equipment. The behavior of a kart when being driven along a curved section is investigated through this test. Because load movement occurs owing to centrifugal force when driving along a curve, torsional stress acts on the kart's steel frame. In the case of a leisure kart, the maximum torsional stress derived from the torsional fatigue limit was found to be 230 MPa, and the torsional fatigue limit coefficient was 0.65 when driving at a speed of 40 km/h. Furthermore, the driving elements during the cornering of a kart were measured based on an actual auto-test after installing a driving measurement system, and the driving behavior of the kart was analyzed by measuring its vertical displacement.

Calculation of Expected Life of Hydrogen Pressure Vessels by Fracture and Fatigue Mechanics assuming Semi-elliptical Cracks and Analysis of the Effect of Thickness and Radius (반타원형 균열을 가정한 파괴 및 피로역학에 의한 수소 압력용기의 예상 수명 계산과 두께와 내경이 미치는 영향 분석)

  • Kim, Jeong Hwan;Lee, Hwa Young;Lee, Min-Kyung;Lee, Jae-Hun;Lyu, Geunjun
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.53-65
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    • 2021
  • While the hydrogen refueling station is rapidly expanded and installed, the safety inspection of the hydrogen pressure vessel in the station should be very important. Of these, according to ASME, hydrogen embrittlement tests must be performed for hydrogen vessel that store hydrogen above a certain pressure. The main test method for hydrogen embrittlement inspection is to carry out fracture tests and fatigue fracture tests in a high pressure hydrogen atmosphere, which allows the durability limit of the pressure vessel to be measured and the endurable limit to be determined in the hydrogen atmosphere. In detail, the critical crack depth can be calculated by the stress intensity factor(K), and the service life can be determined by da/dN (fatigue growth rate). API579-1/ ASME FFS-1 part 9 exemplifies the calculation method according to the mode of crack-like flaws, but for various shapes such as plates and cylinders, there are about 55 modes according to the shape and location of the crack. Due to the fairly complex formula, it is not easily accessible. In this study, we will show you how to calculate fracture mechanics numerically via Excel and VBA. In addition, this was applied to analyze the effects of the thickness and inner diameter of the pressure vessel on the service life.