• Title/Summary/Keyword: fatigue limit

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Fracture mechanical evaluation of fatigue strength of a single spot welded lap joint under tension-shear load (인장-전단하중을 받는 일점 Spot용접재의 파괴역학적 피로강도 평가)

  • 배동호
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.42-50
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    • 1991
  • According as the members and inner and outer plates of the automobile body structure have been thinned their thickness and have become high strength, each part of the body structure has been put more severe stress condition. Therefore, it has been increasingly required to improve the fatigue strength of the spot welded structures. As one of the improving methods for such problem, the author had previously proposed the method of alleviating stress concentration at nugget edge of the spot weld part and improving its fatigue strength [1]. But, because fatigue strength of the spot welded lap joint is influenced by its geometrical and mechanical factors, welding condition and etc., there needs a quantitative and systematic estimation method of them. In this report, by considering nugget edge of the spot weld part of the spot welded lap joint subjected to tensile load to the ligament crack, fatigue strength of various spot welded lap joints was estimated with the stress intensity factor (S.I.F.) K which is fracture mechanical parameter. It is known that evaluation of fatigue strength of the spot welded lap joint by the stress intensity factor (S.I.F.) K is more effective than the maximum stress $(\sigma_{ymax}$) at edge of the spot weld part on the center line of width of the plate.

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Fatigue Strength Evaluation of Mechanical Press Joints of Cold Rolled Steel Sheet under Cross-Tension Loading (냉간압연강 판재 기계적 접합부의 십자형 인장 하중하에서의 피로강도)

  • Kim, Jong-Bong;Kim, Taek-Young;Kang, Se-Hyung;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.29 no.3
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    • pp.1-7
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    • 2014
  • In this study, for the evaluation of the static and fatigue joining strength of the joint, the geometry of the cross-tension specimen was adopted. The specimens were produced with optimal joining force and fatigue life of the clinch joint specimens was evaluated. The material selected for use in this study was cold rolled mild steel (SPCC) with a thickness of 0.8 mm. The maximum tensile load was 708 N for the specimen with single point. The fatigue endurance limit (=42.6 N) per point approached to 6% of the maximum tensile strength at a load ratio of 0.1, suggesting that the joints are vulnerable to cross-tension loading during fatigue. Compared to equivalent stress and maximum principal stress, the SWT fatigue parameter and equivalent strain can properly predict the current experimental fatigue life. The SWT parameter can be expressed as $SWT=2497.5N^{-0.552)_f$.

Effect of cold working and stabilizing treatment on the fatigue properties of aluminum alloy 5083 (알루미늄합금판재(Al5083)의 피로특성에 미치는 냉간압건량과 안정화처리의 영향)

  • 이재순;오택열;박경순
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.31-40
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    • 1983
  • A study was made of the effect of cold working and stabilizing temperature on the fatigue properties of Aluminum alloy 5083. The amount of cold working ranged from 14% to 35% and stabilizing temperature was 120.deg. C-160.deg. C. Rotary bending fatigue test was carried out, and it was found that 1) E specimen that had been cold worked by the cold reduction of 35% and stabilized at 160.deg. C for 2 hours was showed the most excellent fatigue limit and endurance ratio and, 2) By the results of the between crack propagation behavior and stress intensity factor, E specimen was showed the better resistance to fatigue crack growth than others.

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Active load control for wind turbine blades using trailing edge flap

  • Lee, Jong-Won;Kim, Joong-Kwan;Han, Jae-Hung;Shin, Hyung-Kee
    • Wind and Structures
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    • v.16 no.3
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    • pp.263-278
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    • 2013
  • The fatigue load of a turbine blade has become more important because the size of commercial wind turbines has increased dramatically in the past 30 years. The reduction of the fatigue load can result in an increase in operational efficiency. This paper numerically investigates the load reduction of large wind turbine blades using active aerodynamic load control devices, namely trailing edge flaps. The PD and LQG controllers are used to determine the trailing edge flap angle; the difference between the root bending moment and its mean value during turbulent wind conditions is used as the error signal of the controllers. By numerically analyzing the effect of the trailing edge flaps on the wind turbines, a reduction of 30-50% in the standard deviation of the root bending moment was achieved. This result implies a reduction in the fatigue damage on the wind turbines, which allows the turbine blade lengths to be increased without exceeding the designed fatigue damage limit.

A study on the corrosion fatigue and cathodic protection of the welded zone between high tensile strength steel and general strength steel used for the shipbuilding (조선용 고장력강재와 보통강도강재간의 용접부위의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.39-50
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    • 1984
  • The plane bending corrosion fatigue test was performed on the welded zone between SM58 steel plate and SM41 steel plate jointed with submerged arc welding in the air and in the natural sea water with various conditions. The main results obtained from the test are summarized as follows: 1) The welded zone of the steel plates has the lowest impact strength and the highest electrode potential, but the hardness was mediate of SM58 base and SM41 base. 2) The cathodic protection of the welded zone was also effective for the plane bending corrosion fatigue, and the optimum protection potential of the welded zone was -1,000 mV SCE. 3) The corrosion fatigue strength under the various stress conditions of the steel plate could be estimated and also the require safety factors on the design could be obtained from the plane bending fatigue limit diagram.

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Strength Evaluation of the Cylinder Liner of Low-Speed Marine Engine (대형 엔진 실린더 라이너의 강도평가)

  • Kim, Byung-Joo;Son, Jung-Ho;Park, Jin-Soo;Choi, Ho-Jung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.663-668
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    • 2001
  • Strength evaluation was carried out for the cylinder liner of a low-speed marine engine. Calculation of temperature distribution, nonlinear structural analysis, material test, and fatigue strength evaluation are briefly introduced in this paper. Strengths of five liner models are compared, and the effect of materials experiencing different heat treatment is evaluated. Structural analysis including boundary and material non-linearities was performed for axisymmetric liner models. High cycle (fatigue limit) and low cycle (fatigue life) fatigue analyses are carried out. As results, localized high stress was occurred next to the mount line. Maximum stresses are varied significantly with respect to different liner models and different materials.

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Fracture Probability Properties of Pure and Cantilever Bending Fatigue of STS304 Steel (STS304강의 순수 및 외팔보형 굽힘 피로에 대한 파괴확률 특성)

  • Roh, Sung-Kuk;Park, Dae-Hyun;Jeong, Soon-Uk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.199-204
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    • 2001
  • Big accidents of flyings, vessel, subways, gas equipments, buildings and bridge happens frenquently. Therefore many people are suffering harm of property. The destruction cause of macaine components is almost accused by fatigue. This study is test for STS304 specimen using pure and cantilever bending state. Rounded specimen and notched specimen including fracture surface investigation was comparatively experimented, fatigue life according to degree of surface finishing was examined. Fatigue fracture probability of notched canilever specimens were predicted by P-S-N curve, median rank and Weibull distribution. And at the relation with the rotational speed and stress, the fatigue life of the test specimen was higher at high speed than low speed.

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Study to Fatigue Safety of Housing using 3-D FEM (3D-FEM을 이용한 후판하우징의 피로안정성에 대한 연구)

  • Moon, C.H.;Seo, J.H.;Ko, S.H.;Chun, M.S.;Park, H.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.23-26
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    • 2009
  • The purpose of this study is to investigate the fatigue safety and deformation of housing in plate rolling process. For this, we carried out 3-dimensional FEM analysis for housing considering design variations of housing structure. It showed that the housing with rounds under a column is benefits to control thickness accuracy of rolled material, due to smaller elastic deformation and maximum effective stress. Also, we calculated the fatigue safety factors, the ratios of the pulsating equivalent fatigue limit to the maximum tensile stresses analyzed using the equipment force and normal rolling force.

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A Study on the Corrosion Fatigue Characteristics of Ion-nitrided SCM4 Steel in Rotationg Bending (이온질화처리한 SCM4 강의 회전굽힘 부식피로 특성에 관한 연구)

  • Lee, Du-Yong;Woo, Chang-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.1
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    • pp.75-84
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    • 1989
  • This paper deals with the effect of $N_2$ and $H_2$gas mixture ratio and ion-nitriding time in the corrosion fatigue fracture behavior of ion-nitrided SCM4 steel with notch subject to rotary bending stress. The specimens were treated rapid water cooling after ion-nitriding at $500^{\circ}C$ Torr for 1 hour and 3 hours in gas mixtures of 80% $N_2$and 50% $N_2$. The fatigue limit and the fracture strength of corrosion fatigue depended on $N_2$gas quantity and ion-nitriding time. The ion-nitrided specimens showed about 88 .approx. 158% increase in the fracture strength of corrosion fatigue in $10^6$ cycles than non-nitrided specimens. The corrosion failure is due to corrosion pitting of the surface, and the propargation of cracks started at the surface into the core.

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A Fatigue Analysis of Prestressed Concrete Composite Girders with Time Dependent Effects (시간에 따른 영향을 고려한 프리스트레스트 콘크리트 합성 거더의 피로해석)

  • 김지상;오병환
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.126-130
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    • 1992
  • Recently, fatigue problem become a critical issue in the design of prestressed concrete bridges due to the increase of traffic volumes and use of high-strength materials. Most existing studies are mainly concerned with the fatigue behavior of component materials only such as concrete, reinforcing bars, and prestressing steels and few studies exist that deals with the fatigue behavior of bridge members. An improved analytic formulation for both uncracked and cracked prestressed concrete composite section with cyclic creep effect is developed to take into account the change of neutral axis with crack propagation. The procedure also enables to investigate serviceability limit states, deflection and crack width. The present study allows more realistic analysis and design of prestressed concrete composite girder bridges under fatigue loadings.

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