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Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.5
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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Fatigue Characteristic and Life prediction of Induction Surface Hardened Cr-Mo Steel (고주파 표면열처리된 Cr-Mo강재의 피로특성과 수명예측)

  • 송삼흥;최병호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.676-679
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    • 1995
  • Practically, induction surface hardening is used widely to enhance the local strength of structure. In this study, Fatigue limit and its S-T characteristic for raw and induction hardened specimen of SCM440 is studied experimentally. The life prediction was considered by Juvinall's equation and its predicted result is compared with experiment.

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Evaluation of Mechanical Properties and Fatigue Behavior of STS 304L due to Plastic Working (소성가공에 따른 STS 304L 재료의 기계적 특성 및 피로평가)

  • Shim, Hyun-Bo;Kim, Young-Kyun;Suh, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.635-643
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    • 2017
  • The purpose of this study is to investigate the influence of the cold reduction rate and an ultrasonic fatigue test (UFT) on the fatigue behaviors of STS 304L. The tensile strength, yield strength, hardness value and fatigue limit in the UFT fatigue test linearly increased as thickness decreased from 1.5 mm to 1.1 mm, as the cold reduction rate of STS 304L increased. As a result of the UFT fatigue test (R = -1) of four specimens, the fatigue limit of the S-N curve formed a knee point in the region of $10^6$, and the 2nd fatigue limit caused by giga cycle fatigue did not appeared. In the case of t = 1.1 mm, the highest fatigue limit was 345 MPa, which was 64.3% higher than the original material (t = 1.5 mm). As a result of the UFT fatigue test of STS 304L, many small surface cracks occurred, grown, coalesced while tearing.

High Temperature Tensile Strength and Fatigue Life Characteristics for Reduced Activation Ferritic Steel (JLF-1) by TIG Welding (TIG 용접한 저방사화 페라이트강 (JLF-1)의 고온강도 및 피로수명특성)

  • Yoon, Han-Ki;Lee, Sang-Pill;Kim, Sa-Woong;Kohyama, Akira
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1444-1450
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    • 2003
  • The fatigue life and tensile strength of JLF-1 steel (Fe-9Cr-2W-V-Ta) and its TIG weldment were investigated at the room temperature and $400^{\circ}C$. Four kinds of test specimens, which associated with the rolling direction and the TIG welding direction were machined. The base metal of JLF-1 steel represented almost anisotropy in the tensile properties for the rolling direction. And the base metal of JLF-1 steel showed lower strength than that of TIG weldment. Also, the strength of all materials entirely decreased in accordance with elevating test temperature. Moreover, the fatigue limit of weld metal was largely increase than that of base metal at both temperatures. The fatigue limit of JLF-1 steel decreased in accordance with elevating test temperature. The fatigue limit of JLF-1 steel decreased in accordance with elevating test temperature. The SEM fractography of tensile test specimen showed conspicuous cleavage fracture of a radial shape. In case of fatigue life test specimen, there were so many striations at crack initiation region, and dimple was observed at final fracture region as a ductile fracture mode.

Influence of different fatigue loads and coating thicknesses on service performance of RC beam specimens with epoxy-coated reinforcement

  • Wang, Xiao-Hui;Gao, Yang;Gao, Run-Dong;Wang, Jing;Liu, Xi-La
    • Computers and Concrete
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    • v.19 no.3
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    • pp.243-256
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    • 2017
  • Epoxy-coated reinforcing bars are widely used to protect the corrosion of the reinforcing bars in the RC elements under their in-service environments and external loads. In most field surveys, it was reported that the corrosion resistance of the epoxy-coated reinforcing bars is typically better than the uncoated bars. However, from the experimental tests conducted in the labs, it was reported that, under the same loads, the RC elements with epoxy-coated reinforcing bars had wider cracks than the elements reinforced with the ordinary bars. Although this conclusion may be true considering the bond reduction of the reinforcing bar due to the epoxy coating, the maximum service loads used in the experimental research may be a main reason. To answer these two phenomena, service performance of 15 RC beam specimens with uncoated and epoxy-coated reinforcements under different fatigue loads was experimentally studied. Influences of different coating thicknesses of the reinforcing bars, the fatigue load range and load upper limit as well as fatigue load cycles on the mechanical performance of RC test specimens are discussed. It is concluded that, for the test specimens subjected to the comparatively lower load range and load upper limit, adverse effect on the service performance of test specimens with thicker epoxy-coated reinforcing bars is negligible. With the increments of the coating thickness and the in-service loading level, i.e., fatigue load range, load upper limit and fatigue cycles, the adverse factor resulting from the thicker coating becomes noticeable.

Quantitative Evaluation of Fatigue Strength by Spheroidal of Graphite in Ductile Cast Iron (구상화율에 의한 구상 흑연주철재의 피로강도의 정량적 평가)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.36-41
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    • 1999
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help us to understand various fatigue phenomena caused by graphite of Ductile cast iron. Therefore in this study different ferrite-pearlite matrix structure and pheroidal ratio of graphite of 70%, 80% and 90% GCD40 , GCD45-2 series have been carried out rotary bending fatigue test estimated the maxi-mum size of graphite investigated correlation. It was concluded as follows : (1) in ductile cast iron which have various spheroidal ratio of graphite the fatigue limit C series of 90% spheroidal ratio of graphite is the highest. While A series of 70% spheroidal ratio of graphite is the lowest (2) fatigue limit was predicted by vickers hardness(Hv) of matrix {{{{ SQRT {area } }}}} of maximum size graphite inputting Murakami and Endo's formula.

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Probabilistic Analysis on the Fatigue-Life of the Strengthened Bridge Decks (성능향상된 교량 바닥판에서의 피로수명에 대한 확률론적 해석)

  • 심종성;오홍섭;류승무;박성재
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.393-398
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    • 2002
  • This study shows the fatigue test results of experiment on the strengthened slabs, the probability analysis of the fatigue behavior is also presented. Static und fatigue tests were performed on bridge decks strengthened with fiber plastics(Carbon Fiber Sheet, Glass Fiber Sheet, Grid Type Carbon Fiber). In this study, to analyze the probabilistic distribution of the fatigue life, the Weibull distribution was adopted. The Weibull distribution coefficient is inferred from the S-N diagram and the number of repeated load. As the result analysis, as the stress level is higher, the fatigue limit of the strengthened bridge deck are similarly discovered but in the range of the fatigue limit, CG specimen that was strengthened with Grid Type Carbon was proved most effective of reinforcement.

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A Study for the Prediction Fatigue Limit in a Case Hardening Material (표면경화재의 피로한도 예측에 대한 연구)

  • 이상훈;박원태
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.20-27
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    • 1999
  • The standard of the allowed stress in designing components such as shafts used in machinery and aircraft should be determined. It is very important to estimate fatigue strength of a component analytically, because service stress of the components is usually under the level of its fatigue limit. Improving the fatigue strength of each component in machinery is essential for high performance, lightness, and endurance. Surface treatment of components is widely used for these purpose. In this research, the fatigue behaviors of SCM415 steel and carbonitried SCM415 steel are examined. In the analysis of the fatigue behaviors of the carbonitrided SCM 415 steel, we propose a modified fatigue strength evaluation model and modified formulae.

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Finite Element-Based Fatigue Assessment of Engine Connecting-Rod Bolts (엔진 커넥팅 로드 볼트의 유한요소 피로 평가)

  • Cho, Sung-San;Chang, Hoon;Lee, Kyung-Woo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.14-20
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    • 2008
  • Fatigue fracture of engine connecting-rod bolts is encountered frequently during the developement of high-speed engines. Only the engine dyno test is a currently reliable fatigue durability assessment method. It is because the available rig tests cannot mimic the engine running condition completely, and because the finite element analysis cannot provide realistic stresses near the bolt thread that is modeled as a cylinder. This paper introduces a methodology to assess the fatigue durability of the connecting-rod bolts using the finite element analysis. The methods to contruct the bolt model, to extract the critical bolt stresses for the fatigue analysis, and to obtain the bolt fatigue endurance limit experimentally are discussed. Reliability of the method is verified indirectly.

Stop-hole conditions to prevent re-initiation of fatigue cracks

  • Okura, Ichiro;Ishikawa, Toshiyuki
    • Steel and Composite Structures
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    • v.2 no.6
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    • pp.475-488
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    • 2002
  • In steel bridges fatigue cracks are sometimes repaired by placing drilled holes at the crack tips. From the meaning that the drilled holes stop the propagation of cracks, they are called stop-holes. Since stop-holes are regarded as an emergency measure to delay crack propagation, usually some substantial repair follows. However, if the stress at the stop-holes is below their fatigue limit, fatigue cracks would not be expected to occur. The purpose of this study is to present the conditions under which stop-holes prevent the reinitiation of fatigue cracks. The fatigue limit of stop-holes and the equations necessary to estimate the maximum stress on the circumference of the stop-holes are provided.