• Title/Summary/Keyword: fatigue life estimation

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Rapid S-N type life estimation for low cycle fatigue of high-strength steels at a low ambient temperature

  • Feng, Liuyang;Qian, Xudong
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.777-792
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    • 2019
  • This paper presents a new efficient approach to estimate the S-N type fatigue life assessment curve for S550 high strength steels under low-cycle actions at -60℃. The proposed approach combines a single set of monotonic tension test and one set of fatigue tests to determine the key material damage parameters in the continuum damage mechanics framework. The experimental program in this study examines both the material response under low-cycle actions. The microstructural mechanisms revealed by the Scanning Electron Microscopy (SEM) at the low temperature, furthermore, characterizes the effect due to different strain ratios and low temperature on the low-cycle fatigue life of S550 steels. Anchored on the experimental results, this study validates the S-N curve determined from the proposed approach. The S-N type curve determined from one set of fatigue tests and one set of monotonic tension tests estimates the fatigue life of all specimens under different strain ratios satisfactorily.

A Experimental Estimation of Thermal Fatigue at Polyethylene Boat (폴리에틸렌 보트의 열피로 손상의 실험적 평가)

  • Cho, Seok Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2559-2565
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    • 2013
  • Material of boat hull has been used mainly with FRP composite materials until now. FRP boat hull manufacturing began to be restricted after the 2000's under international regulation on ocean environment safety. Shipyard on a small scale has manufactured polyethylene canoe and kayak hulls. Polyethylene has the melting point lower than the existing hull materials. Thermal stress occurs on outer hull surface when the polyethylene boat hull is exposed to sunlight. If it happens everyday, boat hull undergoes fatigue damage due to thermal fatigue. Therefore, this study presents the statistical fatigue life estimation on the HDPE boat hull subject to repeated thermal stress under three point bending condition.

Analytical and experimental fatigue analysis of wind turbine tower connection bolts

  • Ajaei, Behrouz Badrkhani;Soyoz, Serdar
    • Wind and Structures
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    • v.31 no.1
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    • pp.1-14
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    • 2020
  • This paper presents a method of estimation of fatigue demands on connection bolts of tubular steel wind turbine towers. The presented method relies on numerical simulation of aerodynamic loads and structural behavior of bolted connections modeled using finite element method. Variability of wind parameters is represented by a set of values derived from their probability densities, which are adjusted based on field measurements. Numerically generated stress time-series show agreement with the measurements from strain gauges inside bolts, in terms of power spectra and the resulting damage. Position of each bolt has a determining effect on its fatigue damage. The proposed framework for fatigue life estimation represents the complexities in loading and local behavior of the structure. On the other hand, the developed procedure is computationally efficient since it requires a limited number of simulations for statistically representing the wind variations.

A Study on the Safety Evaluation of Rebuiled Diesel-Electric Locomotive (재생디젤기관차의 안전성 평가에 관한 연구)

  • Lee, Chan-Woo;Seo, Jung-Won
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.824-829
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    • 2001
  • The main objective of the study is to provide the criteria for determining the proper life cycle of rebuiled diesel-electric locomotive currently being operated in KNR. We predicted the most critical sections of the underframes and tested the diesel-electric locomotive vehicle to measure dynamic stresses applied to the underframes. The fileld test of the diesel-electric locomotive estimated 17.08years based on the fatigue-life estimation when they are continuously used in the present operation condition.

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A Study on Fatigue Crack Growth Parameters for Fatigue Life Assessment based on Fracture Mechanics (파괴역학 기반 피로 수명 평가를 위한 피로 균열 진전 파라미터에 관한 연구)

  • Kim, Hyeon-Su;Park, Tae-Jong;Lee, Dong-Ju;Shin, Sang-Beom;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.61-67
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    • 2017
  • Recent studies on the fatigue assessment of high strength steel weld based on the fracture mechanics have frequently raised the problems related to the conservatism in the fatigue crack growth rate specified in the relevant design code. The purpose of this study is to evaluate the effect of the fatigue crack growth parameter on the fatigue life for the low carbon steel weld. In order to do it, the fatigue tests with the constant stress ratio were performed to evaluate the fatigue crack growth rate in the butt weld of SM490. And the fatigue crack growth parameters of the weld were evaluated in accordance with ASTM E647. From the comparative fatigue assessment results, it was found that the fatigue crack growth rate specified in the relevant design code was too conservative to estimate the residual fatigue life of welded structure. So, in order to get the more reliable results, it was recommended that the fatigue life estimation based on the fracture mechanics be performed with the fatigue crack growth parameter specified by test.

Fatigue Life Estimation of Welded Joints considering Statistical Characteristics of Multiple Surface Cracks (복수 표면균열의 확률적 특성을 고려한 용접부 피로수명 평가)

  • Han, Jeong Woo;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1472-1479
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    • 2005
  • Multiple surface crack distributed randomly along a weld toe influences strongly on the fatigue crack propagation life of welded joint. It is investigated by using statistical approaches based on series of systematic experiments. From the statistical results, initial crack numbers and its locations follow the normal distribution, and the probability of initial crack depths and lengths can be described well by tile Weibull distribution. These characteristics are used to calculate the fatigue crack propagation life, in which the mechanisms of mutual interaction and coalescence of the multiple cracks are considered as well as the Mk-factors obtained from a parametric study on the crack depths and lengths. The automatic calculation is achieved by the NESUSS, where the parameters such as the number, location and size of the cracks are all treated as random variables. The random variables are dealt through the Monte-Carlo simulation with sampling random numbers of 2,000. The simulation results show that the multiple cracks lead to much shorter crack propagation life compared with those in single crack situation. The sum of the simulation and tile fatigue crack initiation life derived by the notch strain approach agrees well with the experiments.

A Study on the Spectral Fatigue Analysis of Semi-submersible Rig Structures (반 잠수식 시추선의 스펙트랄 피로해석에 관한 연구)

  • Cho, Kyu-Nam
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1994.10a
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    • pp.103-112
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    • 1994
  • Various kinds of fatigue failures of ocean structures were reported and the importance of fatigue life estimation at the design state is significantly recognized and various kinds of analysis approaches have been discussed. In this paper characteristics of the simplified method proposed here and the spectral method are studied and the elements of the approach are discussed. The merits and demerits of the forementioned analysis schemes are studied and the relating parameters such as SCF and S-N curves are also investigated. The simplified fatigue analysis approach and tile spectral fatigue analysis technique is applied for the analysis of bracing members of typical semi-submersible drilling rig structure for the verification of the usage of two methods and the sensitivity study has been performed using the simplified method. The result from the spectral analysis give a more realistic picture of the fatigue life of the offshore structure considered here.

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Estimation of Fatigue Strength in Resistance Spot Weldment of the Vehicle Body (차체 저항 점 용접부 피로수명 예측)

  • 손광재;양영수;조성규;장상균
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.59-64
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    • 2002
  • When the vehicle travels in an actual road, resistance spot weldments of the vehicle structure are exposed to complex loading state. Since the fatigue strength in resistance spot weldment of vehicle body can be determined by effect of residual stresses and loading state of driving, estimating actual loading state and considering residual stress effect are needed. In this study, Fatigue stress-fatigue life relation concerned residual stress effect was obtained by thermo elastic plastic finite element analysis. And applied loading in resistance spot weldments of vehicle body was calculated by dynamic analysis. Presumption of fatigue life was performed using proposed method

A Comparative Study of the Fatigue Behavior of SnAgCu and SnPb Solder Joints (무연솔더(SnAgCu)와 유연솔더(SnPb)의 피로 수명 비교 연구)

  • Kim, Il-Ho;Park, Tae-Sang;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1856-1863
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    • 2004
  • In the last 50 years, lead-contained solder materials have been the most popular interconnect materials used in the electronics industry. Recently, lead-free solders are about to replace lead-contained solders for preventing environmental pollutions. However, the reliability of lead-free solders is not yet satisfactory. Several researchers reported that lead-contained solders have a good fatigue property. The others published that the lead-free solders have a longer thermal fatigue life. In this paper, the reason for the contradictory results published on the estimation of fatigue life of lead-free solder is investigated. In the present study, fatigue behavior of 63Sn37Pb, and two types of lead-free solder joints were compared using pseudo-power cycling testing method, which provides more realistic load cycling than chamber cycling method does. Pseudo-power cycling test was performed in various temperature ranges to evaluating the shear strain effect. A nonlinear finite element model was used to simulate the thermally induced visco-plastic deformation of solder ball joint in BGA packages. It was found that lead-free solder joints have a good fatigue property in the small temperature range condition. That condition induce small strain amplitude. However in the large temperature range condition, lead-contained solder joints have a longer fatigue life.

Static and fatigue performance of stud shear connector in steel fiber reinforced concrete

  • Xu, Chen;Su, Qingtian;Masuya, Hiroshi
    • Steel and Composite Structures
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    • v.24 no.4
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    • pp.467-479
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    • 2017
  • The stud is one of the most frequently used shear connectors which are important to the steel-concrete composite action. The static and fatigue behavior of stud in the steel fiber reinforced concrete (SFRC) were particularly concerned in this study through the push-out tests and analysis. It was for the purpose of investigating and explaining a tendency proposed by the current existing researches that the SFRC may ameliorate the shear connector's mechanical performance, and thus contributing to the corresponding design practice. There were 20 test specimens in the tests and 8 models in the analysis. According to the test and analysis results, the SFRC had an obvious effect of restraining the concrete damage and improving the stud static performance when the compressive strength of the host concrete was relatively low. As to the fatigue aspect, the steel fibers in concrete also tended to improve the stud fatigue life, and the favorable tensile performance of SFRC may be the main reason. But such effect was found to vary with the fatigue load range. Moreover, the static and fatigue test results were compared with several design codes. Particularly, the fatigue life estimation of Eurocode 4 appeared to be less conservative than that of AASHTO, and to have higher safety redundancy than that of JSCE hybrid structure guideline.